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Vacuum Belt Dryer
Continuous Vacuum Belt Dryer is used for gentle drying of pasty and liquid products like malt mixes, meat extracts, herbal extracts etc.
Belt Vacuum Dryer is a method of continuously distributing liquid raw materials on a conveyor belt under vacuum conditions. The materials are dried with the conveyor belt on the heating plate, and then cooled, embrittled and pulverized. A low temperature drying method. During the whole drying process, the extract is in a vacuum, closed environment, and the drying process is mild (operating temperature 30-135° C), which can maintain its physical properties to the maximum extent and obtain a high quality final product.
Since the material is gradually dried under a vacuum for a period of time, the particles obtained by drying have a certain degree of crystallization effect, and at the same time, there are micropores inside from the microscopic structure. After directly pulverizing to the required particle size, the flowability of the particles is very good, and it can be directly tableted or filled with mash, and the particles have good fast solubility.
In addition, a series of parameters can be adjusted online to meet the process requirements of different products, such as the belt speed of the vacuum (solid) belt drying track, the thickness of the layer, the drying temperature, the vacuum degree and etc. The dry product can retain its color, aroma and taste to the utmost extent, and obtain a high quality final product.
low product temperatures
minimal loss of flavors
very small product loss
no product oxidation
no mechanical stress to the product
controllable Maillard reaction
controllable solubility (instant characteristics) of the dried products
possibility to recover solvents
automatic cleaning
Continuous feeding and continuous discharging under vacuum condition.
Achieve drying, pulverizing and granulating processes under vacuum.
Process automation, continuous and pipeline in the drying process.
Organic solvents can be recycled, no emissions, no pollution.
System operating costs are 1/3 of vacuum oven and spray drying.
Shredded mesh 20-120 mesh
(adjustable).
According to the characteristics of the material, the corresponding equipment can be carried out online for the drying process parameters.
Low temperature and fast drying process will greatly improve product quality.
Continuous discharge in 30-60 minutes, product recovery rate of more than 99%.
The material has excellent instant solubility after drying, which is unmatched by other
traditional drying.
Complete the granulation process under vacuum to avoid secondary moisture absorption, waste, and pollution.
It can solve the continuous drying of heat sensitive, high sugar and high viscosity materials.
The entire system and process meet
GMP requirements.
It will not pollute the environment due to dust and odor.
The entire system is automatically controlled by PLC.
Implement online CIP automatic cleaning.
Low labor costs, up to 2 operators.
| Model | Layer | Evaporation area m² | Water evaporation kg/h | Heating temperature range °C | Vacuum range pa | Diameter mm | Length mm | Height mm | Feed moisture content % | Dry powder moisture content % | Number of discharges |
| BVD207 | 2 | 7 | 5.6-7.7 | 30-145 | 1000-5000 | 1200 | 7500 | 2000 | 20-80 | 0.5-5 | 20-120 |
| BVD210 | 2 | 10 | 8-11 | 1200 | 9000 | 2000 | |||||
| BVD320 | 3 | 20 | 16-22 | 30-145 | 1000-5000 | 1600 | 9000 | 2500 | 20-80 | 0.5-5 | 20-120 |
| BVD330 | 3 | 30 | 24-33 | 1600 | 12000 | 2500 | |||||
| BVD430 | 4 | 30 | 24-33 | 30-145 | 1000-5000 | 1900 | 9000 | 3400 | 20-80 | 0.5-5 | 20-120 |
| BVD435 | 4 | 35 | 28-38 | 1900 | 10500 | 3400 | |||||
| BVD440 | 4 | 40 | 32-44 | 1900 | 12000 | 3400 | |||||
| BVD450 | 4 | 50 | 40-55 | 1900 | 13500 | 3400 | |||||
| BVD455 | 4 | 55 | 44-60 | 1900 | 15000 | 3400 | |||||
| BVD460 | 4 | 60 | 48-66 | 1900 | 16500 | 3400 | |||||
| BVD550 | 5 | 50 | 40-55 | 30-145 | 1000-5000 | 2200 | 10500 | 3700 | 20-80 | 0.5-5 | 20-120 |
| BVD560 | 5 | 60 | 48-66 | 2200 | 12000 | 3700 | |||||
| BVD565 | 5 | 65 | 52-71 | 2200 | 13500 | 3700 | |||||
| BVD575 | 5 | 75 | 60-82 | 2200 | 15000 | 3700 | |||||
| BVD585 | 5 | 85 | 68-93 | 2200 | 16500 | 3700 | |||||
| BVD650 | 6 | 50 | 40-55 | 30-145 | 1000-5000 | 2200 | 9000 | 3700 | 20-80 | 0.5-5 | 20-120 |
| BVD660 | 6 | 60 | 48-66 | 2200 | 10500 | 3700 | |||||
| BVD670 | 6 | 70 | 56-77 | 2200 | 12000 | 3700 | |||||
| BVD685 | 6 | 85 | 68-93 | 2200 | 13500 | 3700 | |||||
| BVD695 | 6 | 95 | 76-100 | 2200 | 15000 | 3700 | |||||
| BVD6105 | 6 | 105 | 84-115 | 2200 | 16500 | 3700 | |||||
| BVD6115 | 6 | 115 | 92-126 | 2200 | 18000 | 3700 | |||||
| BVD7110 | 7 | 110 | 88-121 | 30-145 | 1000-5000 | 2500 | 15000 | 4000 | 20-80 | 0.5-5 | 20-120 |
| BVD7125 | 7 | 125 | 100-137 | 2500 | 16500 | 4000 | |||||
| BVD7140 | 7 | 140 | 112-154 | 2500 | 18000 | 4000 | |||||
| BVD8135 | 8 | 137 | 109-150 | 30-145 | 1000-5000 | 2800 | 15000 | 4500 | 20-80 | 0.5-5 | 20-120 |
| BVD8150 | 8 | 153 | 122-168 | 2800 | 16500 | 4500 | |||||
| BVD8170 | 8 | 170 | 136-187 | 2800 | 18000 | 4500 | |||||
| BVD9170 | 9 | 172 | 137-190 | 30-145 | 1000-5000 | 3000 | 16500 | 4900 | 20-80 | 0.5-5 | 20-120 |
| BVD9190 | 9 | 191 | 152-210 | 3000 | 18000 | 4900 | |||||
| BVD10190 | 10 | 191 | 152-210 | 30-145 | 1000-5000 | 3000 | 16500 | 4900 | 20-80 | 0.5-5 | 20-120 |
| BVD10210 | 10 | 211 | 168-231 | 3000 | 18000 | 4900 |
Vacuum belt dryer finds its application in a wide range of industries – especially for products that are difficult to dry and process using the traditional dryer techniques. These include, but are not limited to: conventional and western pharmaceutical products, biological products, food, health foods, chemicals, and food additives, etc.
Used to produce food products such as malt extract, tea powder, corn paste, instant beverage, and cocoa powder. The fineness of the powder and the granules’ size for food products such as coffee can be controlled using specific crusher equipment.
Other food products include: Rice protein powder, hops extract, wheat essence, vegetable juice concentrate, meat extracts,chocolate products, instant soup, etc.
Pharma products such as Chinese medicine extracts, embryos, plant extracts, and PVPK products are primarily produced using Vacuum Belt Dryers. Other pharma products processed using VBDs are vitamins, fermentation broth, antibiotics, and active medicinal substances, etc.
VBDs are also used to produce chemical products such as the lithium battery used in a wide range of electric vehicles and emamectin benzoate (an insecticide used in pest control).
Feed System
Vacuuming System
Heating System
CIP Cleaning System
Control System
Control Cabinet
Vacuum Belt Dryer
Continuous Vacuum Belt Dryer is used for gentle drying of pasty and liquid products like malt mixes, meat extracts, herbal extracts etc.
Belt Vacuum Dryer is a method of continuously distributing liquid raw materials on a conveyor belt under vacuum conditions. The materials are dried with the conveyor belt on the heating plate, and then cooled, embrittled and pulverized. A low temperature drying method. During the whole drying process, the extract is in a vacuum, closed environment, and the drying process is mild (operating temperature 30-135° C), which can maintain its physical properties to the maximum extent and obtain a high quality final product.
Since the material is gradually dried under a vacuum for a period of time, the particles obtained by drying have a certain degree of crystallization effect, and at the same time, there are micropores inside from the microscopic structure. After directly pulverizing to the required particle size, the flowability of the particles is very good, and it can be directly tableted or filled with mash, and the particles have good fast solubility.
In addition, a series of parameters can be adjusted online to meet the process requirements of different products, such as the belt speed of the vacuum (solid) belt drying track, the thickness of the layer, the drying temperature, the vacuum degree and etc. The dry product can retain its color, aroma and taste to the utmost extent, and obtain a high quality final product.
low product temperatures
minimal loss of flavors
very small product loss
no product oxidation
no mechanical stress to the product
controllable Maillard reaction
controllable solubility (instant characteristics) of the dried products
possibility to recover solvents
automatic cleaning
Continuous feeding and continuous discharging under vacuum condition.
Achieve drying, pulverizing and granulating processes under vacuum.
Process automation, continuous and pipeline in the drying process.
Organic solvents can be recycled, no emissions, no pollution.
System operating costs are 1/3 of vacuum oven and spray drying.
Shredded mesh 20-120 mesh
(adjustable).
According to the characteristics of the material, the corresponding equipment can be carried out online for the drying process parameters.
Low temperature and fast drying process will greatly improve product quality.
Continuous discharge in 30-60 minutes, product recovery rate of more than 99%.
The material has excellent instant solubility after drying, which is unmatched by other
traditional drying.
Complete the granulation process under vacuum to avoid secondary moisture absorption, waste, and pollution.
It can solve the continuous drying of heat sensitive, high sugar and high viscosity materials.
The entire system and process meet
GMP requirements.
It will not pollute the environment due to dust and odor.
The entire system is automatically controlled by PLC.
Implement online CIP automatic cleaning.
Low labor costs, up to 2 operators.
| Model | Layer | Evaporation area m² | Water evaporation kg/h | Heating temperature range °C | Vacuum range pa | Diameter mm | Length mm | Height mm | Feed moisture content % | Dry powder moisture content % | Number of discharges |
| BVD207 | 2 | 7 | 5.6-7.7 | 30-145 | 1000-5000 | 1200 | 7500 | 2000 | 20-80 | 0.5-5 | 20-120 |
| BVD210 | 2 | 10 | 8-11 | 1200 | 9000 | 2000 | |||||
| BVD320 | 3 | 20 | 16-22 | 30-145 | 1000-5000 | 1600 | 9000 | 2500 | 20-80 | 0.5-5 | 20-120 |
| BVD330 | 3 | 30 | 24-33 | 1600 | 12000 | 2500 | |||||
| BVD430 | 4 | 30 | 24-33 | 30-145 | 1000-5000 | 1900 | 9000 | 3400 | 20-80 | 0.5-5 | 20-120 |
| BVD435 | 4 | 35 | 28-38 | 1900 | 10500 | 3400 | |||||
| BVD440 | 4 | 40 | 32-44 | 1900 | 12000 | 3400 | |||||
| BVD450 | 4 | 50 | 40-55 | 1900 | 13500 | 3400 | |||||
| BVD455 | 4 | 55 | 44-60 | 1900 | 15000 | 3400 | |||||
| BVD460 | 4 | 60 | 48-66 | 1900 | 16500 | 3400 | |||||
| BVD550 | 5 | 50 | 40-55 | 30-145 | 1000-5000 | 2200 | 10500 | 3700 | 20-80 | 0.5-5 | 20-120 |
| BVD560 | 5 | 60 | 48-66 | 2200 | 12000 | 3700 | |||||
| BVD565 | 5 | 65 | 52-71 | 2200 | 13500 | 3700 | |||||
| BVD575 | 5 | 75 | 60-82 | 2200 | 15000 | 3700 | |||||
| BVD585 | 5 | 85 | 68-93 | 2200 | 16500 | 3700 | |||||
| BVD650 | 6 | 50 | 40-55 | 30-145 | 1000-5000 | 2200 | 9000 | 3700 | 20-80 | 0.5-5 | 20-120 |
| BVD660 | 6 | 60 | 48-66 | 2200 | 10500 | 3700 | |||||
| BVD670 | 6 | 70 | 56-77 | 2200 | 12000 | 3700 | |||||
| BVD685 | 6 | 85 | 68-93 | 2200 | 13500 | 3700 | |||||
| BVD695 | 6 | 95 | 76-100 | 2200 | 15000 | 3700 | |||||
| BVD6105 | 6 | 105 | 84-115 | 2200 | 16500 | 3700 | |||||
| BVD6115 | 6 | 115 | 92-126 | 2200 | 18000 | 3700 | |||||
| BVD7110 | 7 | 110 | 88-121 | 30-145 | 1000-5000 | 2500 | 15000 | 4000 | 20-80 | 0.5-5 | 20-120 |
| BVD7125 | 7 | 125 | 100-137 | 2500 | 16500 | 4000 | |||||
| BVD7140 | 7 | 140 | 112-154 | 2500 | 18000 | 4000 | |||||
| BVD8135 | 8 | 137 | 109-150 | 30-145 | 1000-5000 | 2800 | 15000 | 4500 | 20-80 | 0.5-5 | 20-120 |
| BVD8150 | 8 | 153 | 122-168 | 2800 | 16500 | 4500 | |||||
| BVD8170 | 8 | 170 | 136-187 | 2800 | 18000 | 4500 | |||||
| BVD9170 | 9 | 172 | 137-190 | 30-145 | 1000-5000 | 3000 | 16500 | 4900 | 20-80 | 0.5-5 | 20-120 |
| BVD9190 | 9 | 191 | 152-210 | 3000 | 18000 | 4900 | |||||
| BVD10190 | 10 | 191 | 152-210 | 30-145 | 1000-5000 | 3000 | 16500 | 4900 | 20-80 | 0.5-5 | 20-120 |
| BVD10210 | 10 | 211 | 168-231 | 3000 | 18000 | 4900 |
Vacuum belt dryer finds its application in a wide range of industries – especially for products that are difficult to dry and process using the traditional dryer techniques. These include, but are not limited to: conventional and western pharmaceutical products, biological products, food, health foods, chemicals, and food additives, etc.
Used to produce food products such as malt extract, tea powder, corn paste, instant beverage, and cocoa powder. The fineness of the powder and the granules’ size for food products such as coffee can be controlled using specific crusher equipment.
Other food products include: Rice protein powder, hops extract, wheat essence, vegetable juice concentrate, meat extracts,chocolate products, instant soup, etc.
Pharma products such as Chinese medicine extracts, embryos, plant extracts, and PVPK products are primarily produced using Vacuum Belt Dryers. Other pharma products processed using VBDs are vitamins, fermentation broth, antibiotics, and active medicinal substances, etc.
VBDs are also used to produce chemical products such as the lithium battery used in a wide range of electric vehicles and emamectin benzoate (an insecticide used in pest control).
Feed System
Vacuuming System
Heating System
CIP Cleaning System
Control System
Control Cabinet