| Quantity: | |
|---|---|
Tobacco Leaf Extract Concentration Equipment for Nicotine Extraction
Key Features:
1.High Efficiency in Concentration
The system is engineered to concentrate nicotine extracts effectively, maximizing recovery rates and maintaining
high nicotine purity. With optimized evaporation and condensation mechanisms, this equipment ensures that
nicotine is concentrated without degradation.
2.Energy-Efficient Design
Equipped with modern energy recovery systems, our concentration equipment reduces operational costs by
recycling energy during the evaporation process. The use of vacuum technology further lowers the boiling
point, minimizing energy consumption while maintaining optimal performance.
3.Vacuum-Assisted Concentration
Our system operates under controlled vacuum conditions, which significantly enhances the efficiency of the
concentration process. By lowering the temperature required for evaporation, it preserves the quality of the
nicotine extract, preventing thermal degradation and maintaining its chemical integrity.
4.High-Quality Materials
Built with stainless steel and compliant with food-grade and pharmaceutical standards, the equipment ensures
corrosion resistance and ease of cleaning. The durable construction guarantees longevity and reliability, making
it suitable for continuous production environments.
5.Precise Process Control
Integrated with advanced PLC (Programmable Logic Controller) systems, our equipment offers full automation
with real-time monitoring and adjustments. Parameters such as temperature, pressure, and concentration levels
can be fine-tuned to achieve the desired concentration of nicotine extract.
6.Scalability and Customization
Whether you require a solution for small-scale or large-scale operations, our concentration equipment is fully
customizable. We design systems that can handle varying volumes of tobacco leaf extracts, tailored to your
production requirements.
7.Minimal Solvent Loss
Our innovative design minimizes solvent loss during the concentration process, ensuring that valuable extraction
solvents like ethanol are efficiently recovered and reused, further reducing operational costs and environmental
impact.
Applications:
1.Nicotine extraction from tobacco leaves
Concentration of nicotine-rich extracts for downstream purification
Pre-concentration before molecular distillation or further refining
2.Pharmaceutical-grade nicotine production
Ensuring high levels of purity for use in pharmaceutical and vaping industries
Why Choose Us:
1.Expertise in Nicotine Extraction
As a leading manufacturer of extraction and concentration equipment, we offer turnkey solutions tailored to the
nicotine industry. Our technology not only maximizes output but also ensures compliance with global quality
standards.
2.Complete After-Sales Support
From installation to operation, our team provides comprehensive technical support, ensuring seamless
integration of our equipment into your production line.
Optimize your nicotine extraction process with our state-of-the-art concentration equipment! Contact us today
to discuss how we can customize a solution to meet your specific production needs.
01
Structure features of heater
Structure optimization design and advantages of one-effect heater: It can improve heat exchange efficiency, energy saving and material in the heat exchange tube does not coking.
(1)The arrangement mode of heat exchange tubes is an important factor affecting heat exchange efficiency: The heat exchange tube bundle is designed as an equilateral triangle arrangement.The steam fluid is directly opposite the heat exchange tube, and the fluid channel cross-section is small, which is conducive to improving the flow rate and heat exchange efficiency.
(2)The baffle plate is designed to make the steam fluid cross the tube bundle Transversally and improve the convective heat transfer effect.
(3)The steam inlet is designed with anti-scour device, which can prevent impact and steam diversion. It alleviates the flushing force of steam directly on tube bundle, and makes the steam medium evenly distributed into tube bundle, avoiding erosion and vibration of heat exchange tube.
(4)Reasonably calculating and designing the heating area.Under the premise of ensuring evaporation, the steam pressure of shell side is operated under low pressure, which reduces the saturation temperature of shell side steam, and the material will not coking on the inner wall of the tube due to high temperature. The condensate temperature of the discharged steam is reduced, the sensible heat of steam is fully utilized, and the energy consumption is reduced.
(5)The length to diameter ratio of the heating tube should be controlled within a reasonable range. The heating tube should not be too long, and the heating tube should be soaked in liquid to avoid forming dry steaming section on the upper part of the heating tube, so the tube wall is not easy coking.
02
Structural features of evaporation chamber
Design and advantages of inlet diversion groove of evaporation chamber: the effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.
Performance of diversion trench in evaporation chamber.The inlet of the evaporation chamber is designed as the introduction of diversion groove, which can make the vapor-liquid mixture into the evaporation chamber in a completely tangent direction.Rotational speed of the vapor-liquid mixture in the evaporation chamber increases, and centrifugal force increases, so that heavy liquid and light gas is easy to separate.The liquid rotates along the wall and flows down, while the gas is pumped out of space.The effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.The liquid is close to the membrane and flow down the inner wall, so that the liquid in the evaporator will be expanded the evaporation area and accelerated the evaporation,which improve the evaporation efficiency.
Design and advantages of inlet diversion groove of evaporation chamber: the effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.
Description of structure design of diversion groove in evaporation chamber:diversion groove is composed of radius transition tube and involute groove.The structure design of the diversion groove is based on the diameter of the evaporation chamber's barrel and the flow velocity and flow rate through the medium.Over the years,our company has analyzed the running status and running parameters of the running equipment.The structure of the diversion groove is constantly revised and improved, and now the structure of the diversion groove of the evaporation chamber with different volume has been optimized and finalize, including: the length of the diversion groove, the starting point and end point, the tangent inlet angle, sectional size of the tangent inlet, and the length of the radius transition tube.
Structure design and advantages of lower bow bottom of evaporation chamber: It increases the circulation pipe flow, promote the heater's heat exchange efficiency and reduce the height of equipment, which lead to more convenient operation.
The bottom of the evaporator is designed as a bow bottom type, and the material circulation tube is on the side of the evaporator. This structure makes the material do not produce vortexes when it rotates rapidly, thus increasing the material circulation in the bottom circulation tube, promoting the material flow rate in the tube side of the heater, and improving the heat transfer coefficient of the equipment.
03
Structural features of condenser
Structure optimization design and advantages of condenser group: It has good condensation effect, high solvent recovery and reducation of solvent loss.
1: First stage tubular condenser
2:Two stage tubular condenser
3:Spiral wound tube heat exchanger
4:Coiled pipe cooler
(Double effect recycled alcohol mix)
5:Automatic condensate discharge device
(1)The condensing system adopts the combination structure of two-stage tubular condenser and threaded tube spiral winding cooler. The equipment has a compact structure, and the gas phase and liquid phase move reasonably. The steam goes through the shell side and the cooling water goes through the tude side, adding the passage of the gas phase through and prolonging the condensing time of the steam.Both tube side and shell side are equipped with cleaning ports,which is convenient for cleaning tube side and shell side.
(2)The condensing tube bundles are designed to be equilateral triangle arrangement.The steam fluid is directly opposite the heat exchange tube, and the fluid channel cross-section is small, which is conducive to improving the flow rate and heat exchange efficiency.
(3)The shell side is designed with multilayer baffle plates, which makes the steam transversally through tube bundle and increases the flow rate of steam in the pipes.We adds the heat transfer coefficient of equipment in order to improve the heat exchange effect,avoid the longitudinal steam through the tube bundle caused by local short circuit phenomenon and make the tube bundle heat uneven.Baffle spacing is 1/2 ~ 3/4 of the diameter of the cylinder.
(4)The pipe side is designed as double pipe side to improve the flow rate of cooling water and the heat exchange effect.When cooling water goes through the pipe, the flow rate of cooling water in the pipe increases due to the small flow resistance, and the heat transfer coefficient is also improved.For cleaning the scaling of cooling water, the tude side is very convenient to clean clearly, while cleaning the scaling of the shell side is designed with an external cleaning port, and using high-pressure water pump supplies water to clean.
(5)Taking advantage of the high heat transfer efficiency of threaded tube spiral winding condenser,the last stage of condensation adopts screw tube spiral winding condenser to fully condense the remaining steam and cool the liquid flowing through it.。This combination has good condensation effect and high alcohol recovery rate (above 95 ~ 98%), which reduce the heat load of vacuum pump and energy consumption.
Tobacco Leaf Extract Concentration Equipment for Nicotine Extraction
Key Features:
1.High Efficiency in Concentration
The system is engineered to concentrate nicotine extracts effectively, maximizing recovery rates and maintaining
high nicotine purity. With optimized evaporation and condensation mechanisms, this equipment ensures that
nicotine is concentrated without degradation.
2.Energy-Efficient Design
Equipped with modern energy recovery systems, our concentration equipment reduces operational costs by
recycling energy during the evaporation process. The use of vacuum technology further lowers the boiling
point, minimizing energy consumption while maintaining optimal performance.
3.Vacuum-Assisted Concentration
Our system operates under controlled vacuum conditions, which significantly enhances the efficiency of the
concentration process. By lowering the temperature required for evaporation, it preserves the quality of the
nicotine extract, preventing thermal degradation and maintaining its chemical integrity.
4.High-Quality Materials
Built with stainless steel and compliant with food-grade and pharmaceutical standards, the equipment ensures
corrosion resistance and ease of cleaning. The durable construction guarantees longevity and reliability, making
it suitable for continuous production environments.
5.Precise Process Control
Integrated with advanced PLC (Programmable Logic Controller) systems, our equipment offers full automation
with real-time monitoring and adjustments. Parameters such as temperature, pressure, and concentration levels
can be fine-tuned to achieve the desired concentration of nicotine extract.
6.Scalability and Customization
Whether you require a solution for small-scale or large-scale operations, our concentration equipment is fully
customizable. We design systems that can handle varying volumes of tobacco leaf extracts, tailored to your
production requirements.
7.Minimal Solvent Loss
Our innovative design minimizes solvent loss during the concentration process, ensuring that valuable extraction
solvents like ethanol are efficiently recovered and reused, further reducing operational costs and environmental
impact.
Applications:
1.Nicotine extraction from tobacco leaves
Concentration of nicotine-rich extracts for downstream purification
Pre-concentration before molecular distillation or further refining
2.Pharmaceutical-grade nicotine production
Ensuring high levels of purity for use in pharmaceutical and vaping industries
Why Choose Us:
1.Expertise in Nicotine Extraction
As a leading manufacturer of extraction and concentration equipment, we offer turnkey solutions tailored to the
nicotine industry. Our technology not only maximizes output but also ensures compliance with global quality
standards.
2.Complete After-Sales Support
From installation to operation, our team provides comprehensive technical support, ensuring seamless
integration of our equipment into your production line.
Optimize your nicotine extraction process with our state-of-the-art concentration equipment! Contact us today
to discuss how we can customize a solution to meet your specific production needs.
01
Structure features of heater
Structure optimization design and advantages of one-effect heater: It can improve heat exchange efficiency, energy saving and material in the heat exchange tube does not coking.
(1)The arrangement mode of heat exchange tubes is an important factor affecting heat exchange efficiency: The heat exchange tube bundle is designed as an equilateral triangle arrangement.The steam fluid is directly opposite the heat exchange tube, and the fluid channel cross-section is small, which is conducive to improving the flow rate and heat exchange efficiency.
(2)The baffle plate is designed to make the steam fluid cross the tube bundle Transversally and improve the convective heat transfer effect.
(3)The steam inlet is designed with anti-scour device, which can prevent impact and steam diversion. It alleviates the flushing force of steam directly on tube bundle, and makes the steam medium evenly distributed into tube bundle, avoiding erosion and vibration of heat exchange tube.
(4)Reasonably calculating and designing the heating area.Under the premise of ensuring evaporation, the steam pressure of shell side is operated under low pressure, which reduces the saturation temperature of shell side steam, and the material will not coking on the inner wall of the tube due to high temperature. The condensate temperature of the discharged steam is reduced, the sensible heat of steam is fully utilized, and the energy consumption is reduced.
(5)The length to diameter ratio of the heating tube should be controlled within a reasonable range. The heating tube should not be too long, and the heating tube should be soaked in liquid to avoid forming dry steaming section on the upper part of the heating tube, so the tube wall is not easy coking.
02
Structural features of evaporation chamber
Design and advantages of inlet diversion groove of evaporation chamber: the effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.
Performance of diversion trench in evaporation chamber.The inlet of the evaporation chamber is designed as the introduction of diversion groove, which can make the vapor-liquid mixture into the evaporation chamber in a completely tangent direction.Rotational speed of the vapor-liquid mixture in the evaporation chamber increases, and centrifugal force increases, so that heavy liquid and light gas is easy to separate.The liquid rotates along the wall and flows down, while the gas is pumped out of space.The effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.The liquid is close to the membrane and flow down the inner wall, so that the liquid in the evaporator will be expanded the evaporation area and accelerated the evaporation,which improve the evaporation efficiency.
Design and advantages of inlet diversion groove of evaporation chamber: the effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.
Description of structure design of diversion groove in evaporation chamber:diversion groove is composed of radius transition tube and involute groove.The structure design of the diversion groove is based on the diameter of the evaporation chamber's barrel and the flow velocity and flow rate through the medium.Over the years,our company has analyzed the running status and running parameters of the running equipment.The structure of the diversion groove is constantly revised and improved, and now the structure of the diversion groove of the evaporation chamber with different volume has been optimized and finalize, including: the length of the diversion groove, the starting point and end point, the tangent inlet angle, sectional size of the tangent inlet, and the length of the radius transition tube.
Structure design and advantages of lower bow bottom of evaporation chamber: It increases the circulation pipe flow, promote the heater's heat exchange efficiency and reduce the height of equipment, which lead to more convenient operation.
The bottom of the evaporator is designed as a bow bottom type, and the material circulation tube is on the side of the evaporator. This structure makes the material do not produce vortexes when it rotates rapidly, thus increasing the material circulation in the bottom circulation tube, promoting the material flow rate in the tube side of the heater, and improving the heat transfer coefficient of the equipment.
03
Structural features of condenser
Structure optimization design and advantages of condenser group: It has good condensation effect, high solvent recovery and reducation of solvent loss.
1: First stage tubular condenser
2:Two stage tubular condenser
3:Spiral wound tube heat exchanger
4:Coiled pipe cooler
(Double effect recycled alcohol mix)
5:Automatic condensate discharge device
(1)The condensing system adopts the combination structure of two-stage tubular condenser and threaded tube spiral winding cooler. The equipment has a compact structure, and the gas phase and liquid phase move reasonably. The steam goes through the shell side and the cooling water goes through the tude side, adding the passage of the gas phase through and prolonging the condensing time of the steam.Both tube side and shell side are equipped with cleaning ports,which is convenient for cleaning tube side and shell side.
(2)The condensing tube bundles are designed to be equilateral triangle arrangement.The steam fluid is directly opposite the heat exchange tube, and the fluid channel cross-section is small, which is conducive to improving the flow rate and heat exchange efficiency.
(3)The shell side is designed with multilayer baffle plates, which makes the steam transversally through tube bundle and increases the flow rate of steam in the pipes.We adds the heat transfer coefficient of equipment in order to improve the heat exchange effect,avoid the longitudinal steam through the tube bundle caused by local short circuit phenomenon and make the tube bundle heat uneven.Baffle spacing is 1/2 ~ 3/4 of the diameter of the cylinder.
(4)The pipe side is designed as double pipe side to improve the flow rate of cooling water and the heat exchange effect.When cooling water goes through the pipe, the flow rate of cooling water in the pipe increases due to the small flow resistance, and the heat transfer coefficient is also improved.For cleaning the scaling of cooling water, the tude side is very convenient to clean clearly, while cleaning the scaling of the shell side is designed with an external cleaning port, and using high-pressure water pump supplies water to clean.
(5)Taking advantage of the high heat transfer efficiency of threaded tube spiral winding condenser,the last stage of condensation adopts screw tube spiral winding condenser to fully condense the remaining steam and cool the liquid flowing through it.。This combination has good condensation effect and high alcohol recovery rate (above 95 ~ 98%), which reduce the heat load of vacuum pump and energy consumption.