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Automation and digitalization
Equipment
Automation
Process
Automation
Senbo provides a variety of integrated DCS automation solutions including DeltaV platform, PCS7 platform, Experion PKS platform, etc., which are used to break the information barriers between devices, centrally manage discrete devices, form a complete device control chain, and realize process automation through overall Batch control + DCS, helping users who want to achieve digital transformation.
Fully compliant with ISA-88 standards
Data centralization
Flexible control improves system risk resistance
With a variety of formulas, flexible deployment combined with process
Fully automated process to reduce losses caused by human errors
Improve the efficiency and stability of production equipment
Process Automation Control Design Principles
For the process sections of feeding, extraction, concentration, alcohol precipitation, online cleaning, etc., we design the control system network architecture, large screen comprehensive monitoring, and on-site process information display. We also design the process flow automation control, production control and process control scheme, and reflect the following main principles:
Economic
rationality
Modular design of
process units
Full quality
control
Computer System
Validation
【 Large screen comprehensive information display 】
【 Configuration screen 】
Process automation control authority management
Complex password policy
Password complexity requirements, password length limits, regular password changes, non-repetitive passwords, automatic account logout, account lockout, etc.
Multi-level permission allocation
Screen browsing, parameter input, modify alarm value, reset alarm, alarm confirmation, manual and automatic switching, operation mode selection, stop system, modify date and time, configuration, debugging, trend, edit security settings, edit user group data, edit user group access rights, change own password, etc.
【 System Cabinet 】
【 Communication valve island 】
【 Solenoid valve 】
【 Tracheal layout 】
【 Bridge cable tube 】
【 Automatic installation 】
Factory 3D Design
3D Content：
·Equipment diagram
·Equipment layout diagram
·Three-dimensional process
·Main pipeline
·Utility Pipes
·Instrument valve distribution
3D drawing requirements：
·The integrity of the picture
·Correctness of the model
·Overall aesthetics
·Design specification
·Coordination of tones
Three-dimensional image function：
·Guided installation
·Avoid Fights
·Quantity calculation
·For viewing
meter
Temperature Sensor
The temperature is measured using armored platinum resistance, with A-grade accuracy and made from domestic high-quality brands
Pressure transmitter
The pressure transmitter is a domestic high-quality brand with an accuracy of 0.5%
Liquid level transmitter
The capacitors are imported brands, with an accuracy of 5mm within 2m and 15mm above 2m
Flow transmitter
Electromagnetic flowmeter. Vortex flowmeter is imported brand
Density meter
Choose imported brands
Liquid level switch
Choose imported brands
valve
Steam Control Valve
Choose imported brands
Pneumatic diaphragm valve
Using domestic high-quality and imported brands
Pneumatic ball valve/pneumatic angle seat valve
Using domestic high-quality and imported brands
MES modular architecture
MES formula design and execution
Function Definition
·BOM definition (can also come from ERP)
·The graphical sequential model incorporates the entire production process of the product and its related parameters (CPP key process parameters, CQP key quality attributes) into the system and implements version and change control (pre- and post-clearance, material feeding verification, production execution)
·Operation interface definition
·Electronic Batch Record Definition
·Device Definition
·Receive ERP production plans and automatically decompose production instructions by process, time sequence, personnel, and workstations
Process recipe management
According to the product characteristics, the product process parameters are combined with the software formula management to realize the independent formula production, management and modification functions of each variety. At the same time, the automatic import and production of the formula can be realized, and the materials can be automatically identified. Automatic selection of formula parameters
MES weighing ingredients
Role-Based Design
·Ensure continuity of functionality and interface
·The system guides the weighing operation process
·Integrated deviation management mechanism
Easy to integrate
·S88 standard control formula
·Real-time weighing interface
Open interface
·Interfacing with 3rd-party devices
Electronic scales
·Electronic scale automatic selection
·Consider range, accuracy and tolerance
·Consider the calibration and testing status of electronic scales
·Predefined weighing methods
·Select a weighing device by scanning the QR code
Deviation handling
·Communication failed, manual selection
·Allows returning to the previous step
Automatic control project case
【 Jiangsu Yangtze River (Longfengtang Phase I) Chinese medicine extraction digital workshop 】
【 Automation control of Chinese medicine extraction (Phase II) of Anhui Huarun Jinchan Pharmaceutical 】
Automation and digitalization
Equipment
Automation
Process
Automation
Senbo provides a variety of integrated DCS automation solutions including DeltaV platform, PCS7 platform, Experion PKS platform, etc., which are used to break the information barriers between devices, centrally manage discrete devices, form a complete device control chain, and realize process automation through overall Batch control + DCS, helping users who want to achieve digital transformation.
Fully compliant with ISA-88 standards
Data centralization
Flexible control improves system risk resistance
With a variety of formulas, flexible deployment combined with process
Fully automated process to reduce losses caused by human errors
Improve the efficiency and stability of production equipment
Process Automation Control Design Principles
For the process sections of feeding, extraction, concentration, alcohol precipitation, online cleaning, etc., we design the control system network architecture, large screen comprehensive monitoring, and on-site process information display. We also design the process flow automation control, production control and process control scheme, and reflect the following main principles:
Economic
rationality
Modular design of
process units
Full quality
control
Computer System
Validation
【 Large screen comprehensive information display 】
【 Configuration screen 】
Process automation control authority management
Complex password policy
Password complexity requirements, password length limits, regular password changes, non-repetitive passwords, automatic account logout, account lockout, etc.
Multi-level permission allocation
Screen browsing, parameter input, modify alarm value, reset alarm, alarm confirmation, manual and automatic switching, operation mode selection, stop system, modify date and time, configuration, debugging, trend, edit security settings, edit user group data, edit user group access rights, change own password, etc.
【 System Cabinet 】
【 Communication valve island 】
【 Solenoid valve 】
【 Tracheal layout 】
【 Bridge cable tube 】
【 Automatic installation 】
Factory 3D Design
3D Content：
·Equipment diagram
·Equipment layout diagram
·Three-dimensional process
·Main pipeline
·Utility Pipes
·Instrument valve distribution
3D drawing requirements：
·The integrity of the picture
·Correctness of the model
·Overall aesthetics
·Design specification
·Coordination of tones
Three-dimensional image function：
·Guided installation
·Avoid Fights
·Quantity calculation
·For viewing
meter
Temperature Sensor
The temperature is measured using armored platinum resistance, with A-grade accuracy and made from domestic high-quality brands
Pressure transmitter
The pressure transmitter is a domestic high-quality brand with an accuracy of 0.5%
Liquid level transmitter
The capacitors are imported brands, with an accuracy of 5mm within 2m and 15mm above 2m
Flow transmitter
Electromagnetic flowmeter. Vortex flowmeter is imported brand
Density meter
Choose imported brands
Liquid level switch
Choose imported brands
valve
Steam Control Valve
Choose imported brands
Pneumatic diaphragm valve
Using domestic high-quality and imported brands
Pneumatic ball valve/pneumatic angle seat valve
Using domestic high-quality and imported brands
MES modular architecture
MES formula design and execution
Function Definition
·BOM definition (can also come from ERP)
·The graphical sequential model incorporates the entire production process of the product and its related parameters (CPP key process parameters, CQP key quality attributes) into the system and implements version and change control (pre- and post-clearance, material feeding verification, production execution)
·Operation interface definition
·Electronic Batch Record Definition
·Device Definition
·Receive ERP production plans and automatically decompose production instructions by process, time sequence, personnel, and workstations
Process recipe management
According to the product characteristics, the product process parameters are combined with the software formula management to realize the independent formula production, management and modification functions of each variety. At the same time, the automatic import and production of the formula can be realized, and the materials can be automatically identified. Automatic selection of formula parameters
MES weighing ingredients
Role-Based Design
·Ensure continuity of functionality and interface
·The system guides the weighing operation process
·Integrated deviation management mechanism
Easy to integrate
·S88 standard control formula
·Real-time weighing interface
Open interface
·Interfacing with 3rd-party devices
Electronic scales
·Electronic scale automatic selection
·Consider range, accuracy and tolerance
·Consider the calibration and testing status of electronic scales
·Predefined weighing methods
·Select a weighing device by scanning the QR code
Deviation handling
·Communication failed, manual selection
·Allows returning to the previous step
Automatic control project case
【 Jiangsu Yangtze River (Longfengtang Phase I) Chinese medicine extraction digital workshop 】
【 Automation control of Chinese medicine extraction (Phase II) of Anhui Huarun Jinchan Pharmaceutical 】