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Industry 4.0 Automation and Digital DCS Solutions

Senbo provides a variety of integrated DCS automation solutions including DeltaV platform, PCS7 platform, Experion PKS platform, etc., which are used to break the information barriers between devices, centrally manage discrete devices, form a complete device control chain, and realize process automation through overall Batch control + DCS, helping users who want to achieve digital transformation.
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Automation and digitalization

Equipment Automation
>>>>>>
Process Automation


Senbofluid provides a variety of integrated DCS automation solutions including DeltaV platform, PCS7 platform, Experion PKS platform, etc., which are used to break the information barriers between devices, centrally manage discrete devices, form a complete device control chain, and realize process automation through overall Batch control + DCS, helping users who want to achieve digital transformation.

Fully compliant with ISA-88 standards

Data centralization

Flexible control improves system risk resistance

Improve the efficiency and stability of production equipment

With a variety of formulas, flexible deployment combined with process

Fully automated process to reduce losses caused by human errors

Process Automation Control Design Principles

For the process sections of feeding, extraction, concentration, alcohol precipitation, online cleaning, etc., we design the control system network architecture, large screen comprehensive monitoring, senbofluid and on-site process information display. We also design the process flow automation control, production control and process control scheme, and reflect the following main principles:

Economic rationality
Modular design of process units
Full quality control
Computer System Validation


【 Large screen comprehensive information display 】


   

【 Configuration screen 】

Process automation control authority management

Complex password policy

Password complexity requirements, password length limits, regular password changes, non-repetitive passwords, automatic account logout, account lockout, etc.


Multi-level permission allocation

Screen browsing, parameter input, modify alarm value, reset alarm, alarm confirmation, manual and automatic switching, operation mode selection, stop system, modify date and time, configuration, debugging, trend, edit security settings, edit user group data, edit user group access rights, change own password, etc.


【 System Cabinet 】


【 Communication valve island 】
【 Solenoid valve 】


【 Tracheal layout 】


   

【 Bridge cable tube 】


   

【 Automatic installation 】

Factory 3D Design

3D Content:

  1. Equipment diagram

  2. Equipment layout diagram

  3. Three-dimensional process

  4. Main pipeline

  5. Utility Pipes

  6. Instrument valve distribution

3D drawing requirements:

  1. The integrity of the picture

  2. Correctness of the model

  3. Overall aesthetics

  4. Design specification

  5. Coordination of tones

Three-dimensional image function:

  1. Guided installation

  2. Avoid Fights

  3. Quantity calculation

  4. For viewing

Meter

       

Temperature Sensor

The temperature is measured using armored platinum resistance, with A-grade accuracy and made from domestic high-quality brands

       

Pressure transmitter

The pressure transmitter is a domestic high-quality brand with an accuracy of 0.5%

       

Liquid level transmitter

The capacitors are imported brands, with an accuracy of 5mm within 2m and 15mm above 2m

       

Flow transmitter

Electromagnetic flowmeter. Vortex flowmeter is imported brand

       

Density meter

Choose imported brands

       

Liquid level switch

Choose imported brands

Valve

       

Steam Control Valve

Choose imported brands

       

Pneumatic diaphragm valve

Using domestic high-quality and imported brands

       

Pneumatic ball valve/pneumatic angle seat valve

Using domestic high-quality and imported brands

MES modular architecture

MES formula design and execution

Function Definition

  1. BOM definition (can also come from ERP)

  2. The graphical sequential model incorporates the entire production process of the product and its related parameters (CPP key process parameters, CQP key quality attributes) into the system and implements version and change control (pre- and post-clearance, material feeding verification, production execution)

  3. Operation interface definition

  4. Electronic Batch Record Definition

  5. Device Definition

  6. Receive ERP production plans and automatically decompose production instructions by process, time sequence, personnel, and workstations

Process recipe management

According to the product characteristics, the product process parameters are combined with the software formula management to realize the independent formula production, management and modification functions of each variety. At the same time, the automatic import and production of the formula can be realized, and the materials can be automatically identified. Automatic selection of formula parameters

MES weighing ingredients

Role-Based Design

  1. Ensure continuity of functionality and interface

  2. The system guides the weighing operation process

  3. Integrated deviation management mechanism


Easy to integrate

  1. S88 standard control formula

  2. Real-time weighing interface


Open interface

  1. Interfacing with 3rd-party devices


Electronic scales

  1. Electronic scale automatic selection

  2. Consider range, accuracy and tolerance

  3. Consider the calibration and testing status of electronic scales

  4. Predefined weighing methods

  5. Select a weighing device by scanning the QR code


Deviation handling

  1. Communication failed, manual selection

  2. Allows returning to the previous step

Automatic control project case

【 Jiangsu Yangtze River (Longfengtang Phase I) Chinese medicine extraction digital workshop 】


   

【 Automation control of Chinese medicine extraction (Phase II) of Anhui Huarun Jinchan Pharmaceutical 】

Why Work With Us

  1. Familiar Pharmaceutical, food, and chemical industries processing projects

  2. Strong customization and project coordination ability

  3. Professional communication and fast response

Optional Configurations

  1. Explosion-proof design

  2. PLC automatic control system

  3. CIP cleaning system

  4. Vacuum or pressure vessel design

Available Supporting Equipment

Utility systems

(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)

We can supply individual equipment or a complete turnkey extraction solution.

Turnkey Project & Technical Support

We provide complete technical support for extraction projects, including:

  1. Process consultation and equipment selection

  2. Process flow design and layout support

  3. Equipment manufacturing and factory testing

  4. Installation and commissioning guidance

  5. Operator training and after-sales service

Packaging & Delivery

  1. Export standard wooden case or steel frame

  2. Suitable for sea and land transportation

  3. Delivery terms: EXW / FOB / CIF

Contact us now to get

  1. Process flow suggestion

  2. Technical proposal

  3. Budget estimation

  4. Turnkey project solution

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ABOUT SENBO FLUID

Welcome to SENBO FLUID, a leading innovator and expert in the plant extraction industry. With a dedicated focus on developing advanced extraction technologies, we provide comprehensive solutions that enhance efficiency, purity, and sustainability in nicotine production. Our commitment to excellence and our deep industry expertise make us the trusted partner for companies seeking top-tier extraction systems.  
 

CONTACT US

   Mr .Siman
   +86-13819752271
   info@senbofluid.com
CONTACT US
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