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SENBO FLUD
Product features and description
Key Features:
High Efficiency: The tower employs multi-stage distillation and high-performance trays, maximizing separation efficiency for high-purity nicotine.
Advanced Temperature Control: Equipped with a state-of-the-art temperature control system, it maintains stable operational conditions, enhancing product quality and consistency.
Safety and Compliance: Built to meet international safety standards, ensuring reliable and safe operation in various environments.
User-Friendly Interface: The intuitive control panel allows for easy monitoring and adjustments, streamlining the distillation process.
Durable Construction: Made from high-quality stainless steel, ensuring durability and resistance to corrosion.
Applications:
Pharmaceutical Industry: Ideal for producing high-purity nicotine for medical applications.
Tobacco Processing: Used in the extraction and refinement of nicotine from tobacco products.
Food and Beverage: Suitable for use in flavoring and nicotine-based products.
SENBO FLUD
Technical parameter
| Specification/Mode | JH 200 | JH 300 | JH400 | JH 500 | JH 600 | JH800 |
| Tower volume (L) | 640 | 1220 | 1450 | 2300 | 2500 | 3200 |
| Tower height | 6000 | 7000 | 7000 | 7000 | 7500 | 7500 |
| High tank | 300 | 400 | 650 | 800 | 1000 | 1500 |
| Condensation area | 5 | 9 | 11 | 18 | 25 | 45 |
| Cooling area | 1 | 1.5 | 2.2 | 4 | 6 | 8 |
| Heat | 3.0 | 6.0 | 6.5 | 10 | 15 | 26 |
| Recycling | 45-50 | 90-100 | 150-160 | 280-300 | 420-440 | 600-620 |
| Recovery | >90 | |||||
| Filler form | Ceramic corrugated or stainless steel corrugated packing | |||||
| Container | one type | |||||
| Dimensions LxWxH (mm) | 2300x700 | 2600x800 | 2500x1000 | 3000x1200 | 3500x1400 | 4200x1800 |
| x7300 | x7500 | x9000 | x9000 | x9000 | X14000 | |
SENBO FLUD
Nicotine distillation tower
The equipment is to use the principle of the boiling point of nicotine is lower than that of water and other solution .It heats a dilute nicotine solution at a temperature slightly above the boiling point of nicotine, which vaporizes the nicotine and some of the water. The vapor mixture of alcohol rises along the tower packing. Under the action of the filler, The vapor mixture of nicotine and the backflow liquid from the top of the tower fully vapor-liquid contact for mass and heat transfer exchange , so that the content of ethanol in the rising vapor body continues to increase, and the ethanol content of the recirculating liquid in the column decreases continuously and returns to the still.Nicotine vapors go to the condenser through the pipe connected through the top of the tower, and condense into concentrated nicotine.The unqualified continues to distillation, and residual liquid in the kettle discharges.
The equipment consists of preheater, reboiler, distillation still, tower body, condenser, cooler, tail cooler, reflux tank, rotor flow gauge and pipeline valve.
(1)Preheater is using vertical tubular heat exchanger with external thermal insulation layer.Dilute alcohol is heated to the boiling point through a preheater.It's energy-saving.The heat source of the preheater is residual liquid, and do not need additional boiler steam,which not only reduces the temperature of residual liquid discharge , but also saves energy.
(2)Heater and distillation still:The inlet of the distillation still is designed as a diversion trench,which can make the vapor-liquid mixture into the evaporation chamber in a completely tangent direction.The material rotates at a higher speed in the still, and centrifugal force increases, so that heavy liquid and light gas is easy to separate.The liquid rotates along the wall and flows down, while the gas is pumped out of space。The effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.The liquid is close to the membrane and flow down the inner wall, so that the liquid in the evaporator will be expanded the evaporation area and accelerated the evaporation,which improve the evaporation efficiency.
(3)Tower body: The tower body is divided into three sections and has tower external insulation.The height of the packing section of the tower body is 11 meters, among which the height of the stripping section is 4m and the height of the rectifying section is 7m.CY-700 type high efficiency stainless steel corrugated packing is packed in the tower,upper of each tower body has liquid distributor(The top of the tower is a trough liquid distributor, and the rest is a disk overflow liquid distributor).
Determination of tower height and diameter
tower height: We can use the graphic method to find out the theoretical plate number on the x-y graph and can get the height of the tower body by the theory of CY - 700 type plate height.
Determination of tower diameter:
Tower diameter calculation: tower diameter
Vs: Volume flow of rising gas
u: Superficial gas velocity. Packed tower is 0.3~0.6m/s.
After calculation: Vs=0.62m3/h, get u=0.45m/s.
Cy-700 stainless steel screen packing: It is a disc packing composed of a number of parallel straight metal corrugated mesh.The Angle of corrugation to the axis is 30 degrees or 45 degrees, and the direction of two adjacent corrugation sheets is opposite.Wire mesh corrugated packing has a lot of features,such as having a large specific surface area,large porosity and light weight.Then its dip angle of the gas phase's passage is smaller, regular and the pressure decreases.Moreover,it also has good radial diffusion, sufficient gas contact, almost no low load limit and large operating flexibility. It is suitable for difficult to separate and heat - sensitive system of atmospheric distillation, vacuum distillation, etc.
Slot liquid distributor is a kind of liquid distributor with excellent comprehensive performance.Slot liquid distributor has many advantages,such as installing easily, distributing liquid uniformly, large spray point density and very low pressure drop. It is widely used at present.
It combines the advantages of slot type and disc type distributor organically, and has three functions of collecting liquid, separating liquid and separating gas with compact structure and high flexibility in operation.The gas liquid distribution is uniform.The resistance is small and the space occupation is low, which is especially suitable for enucleation and easy to block the occasion.It is very suitable for a tower with multiple feeds and withdrawals.Its features are anti - clogging, anti - deformation, air height, multi - function and heat transfer.
Condenser: It's horizontal tube condenser.The heat exchange tube is the inner mirror tube. The equipment structure is compact and the gas phase liquid phase is reasonable.The shell side is designed with multilayer baffle plates, which increases the velocity and passages of the gas phase.The pipe side is designed as three pipe side, which can improve the flow velocity of cooling water.
Tail gas condenser: It is equipped with a tail cooler,which can further recover the uncondensed ethanol and greatly reduce the loss of ethanol.
Return way: the number of trays required is large and the tower is high, for the convenience of maintenance and cleaning, the reflux condenser is not suitable for installing on the top of the tower, so forced reflux is adopted. Reflow pump adopts explosion-proof magnetic drive centrifugal pump.
SENBO FLUD
Product features and description
Key Features:
High Efficiency: The tower employs multi-stage distillation and high-performance trays, maximizing separation efficiency for high-purity nicotine.
Advanced Temperature Control: Equipped with a state-of-the-art temperature control system, it maintains stable operational conditions, enhancing product quality and consistency.
Safety and Compliance: Built to meet international safety standards, ensuring reliable and safe operation in various environments.
User-Friendly Interface: The intuitive control panel allows for easy monitoring and adjustments, streamlining the distillation process.
Durable Construction: Made from high-quality stainless steel, ensuring durability and resistance to corrosion.
Applications:
Pharmaceutical Industry: Ideal for producing high-purity nicotine for medical applications.
Tobacco Processing: Used in the extraction and refinement of nicotine from tobacco products.
Food and Beverage: Suitable for use in flavoring and nicotine-based products.
SENBO FLUD
Technical parameter
| Specification/Mode | JH 200 | JH 300 | JH400 | JH 500 | JH 600 | JH800 |
| Tower volume (L) | 640 | 1220 | 1450 | 2300 | 2500 | 3200 |
| Tower height | 6000 | 7000 | 7000 | 7000 | 7500 | 7500 |
| High tank | 300 | 400 | 650 | 800 | 1000 | 1500 |
| Condensation area | 5 | 9 | 11 | 18 | 25 | 45 |
| Cooling area | 1 | 1.5 | 2.2 | 4 | 6 | 8 |
| Heat | 3.0 | 6.0 | 6.5 | 10 | 15 | 26 |
| Recycling | 45-50 | 90-100 | 150-160 | 280-300 | 420-440 | 600-620 |
| Recovery | >90 | |||||
| Filler form | Ceramic corrugated or stainless steel corrugated packing | |||||
| Container | one type | |||||
| Dimensions LxWxH (mm) | 2300x700 | 2600x800 | 2500x1000 | 3000x1200 | 3500x1400 | 4200x1800 |
| x7300 | x7500 | x9000 | x9000 | x9000 | X14000 | |
SENBO FLUD
Nicotine distillation tower
The equipment is to use the principle of the boiling point of nicotine is lower than that of water and other solution .It heats a dilute nicotine solution at a temperature slightly above the boiling point of nicotine, which vaporizes the nicotine and some of the water. The vapor mixture of alcohol rises along the tower packing. Under the action of the filler, The vapor mixture of nicotine and the backflow liquid from the top of the tower fully vapor-liquid contact for mass and heat transfer exchange , so that the content of ethanol in the rising vapor body continues to increase, and the ethanol content of the recirculating liquid in the column decreases continuously and returns to the still.Nicotine vapors go to the condenser through the pipe connected through the top of the tower, and condense into concentrated nicotine.The unqualified continues to distillation, and residual liquid in the kettle discharges.
The equipment consists of preheater, reboiler, distillation still, tower body, condenser, cooler, tail cooler, reflux tank, rotor flow gauge and pipeline valve.
(1)Preheater is using vertical tubular heat exchanger with external thermal insulation layer.Dilute alcohol is heated to the boiling point through a preheater.It's energy-saving.The heat source of the preheater is residual liquid, and do not need additional boiler steam,which not only reduces the temperature of residual liquid discharge , but also saves energy.
(2)Heater and distillation still:The inlet of the distillation still is designed as a diversion trench,which can make the vapor-liquid mixture into the evaporation chamber in a completely tangent direction.The material rotates at a higher speed in the still, and centrifugal force increases, so that heavy liquid and light gas is easy to separate.The liquid rotates along the wall and flows down, while the gas is pumped out of space。The effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.The liquid is close to the membrane and flow down the inner wall, so that the liquid in the evaporator will be expanded the evaporation area and accelerated the evaporation,which improve the evaporation efficiency.
(3)Tower body: The tower body is divided into three sections and has tower external insulation.The height of the packing section of the tower body is 11 meters, among which the height of the stripping section is 4m and the height of the rectifying section is 7m.CY-700 type high efficiency stainless steel corrugated packing is packed in the tower,upper of each tower body has liquid distributor(The top of the tower is a trough liquid distributor, and the rest is a disk overflow liquid distributor).
Determination of tower height and diameter
tower height: We can use the graphic method to find out the theoretical plate number on the x-y graph and can get the height of the tower body by the theory of CY - 700 type plate height.
Determination of tower diameter:
Tower diameter calculation: tower diameter
Vs: Volume flow of rising gas
u: Superficial gas velocity. Packed tower is 0.3~0.6m/s.
After calculation: Vs=0.62m3/h, get u=0.45m/s.
Cy-700 stainless steel screen packing: It is a disc packing composed of a number of parallel straight metal corrugated mesh.The Angle of corrugation to the axis is 30 degrees or 45 degrees, and the direction of two adjacent corrugation sheets is opposite.Wire mesh corrugated packing has a lot of features,such as having a large specific surface area,large porosity and light weight.Then its dip angle of the gas phase's passage is smaller, regular and the pressure decreases.Moreover,it also has good radial diffusion, sufficient gas contact, almost no low load limit and large operating flexibility. It is suitable for difficult to separate and heat - sensitive system of atmospheric distillation, vacuum distillation, etc.
Slot liquid distributor is a kind of liquid distributor with excellent comprehensive performance.Slot liquid distributor has many advantages,such as installing easily, distributing liquid uniformly, large spray point density and very low pressure drop. It is widely used at present.
It combines the advantages of slot type and disc type distributor organically, and has three functions of collecting liquid, separating liquid and separating gas with compact structure and high flexibility in operation.The gas liquid distribution is uniform.The resistance is small and the space occupation is low, which is especially suitable for enucleation and easy to block the occasion.It is very suitable for a tower with multiple feeds and withdrawals.Its features are anti - clogging, anti - deformation, air height, multi - function and heat transfer.
Condenser: It's horizontal tube condenser.The heat exchange tube is the inner mirror tube. The equipment structure is compact and the gas phase liquid phase is reasonable.The shell side is designed with multilayer baffle plates, which increases the velocity and passages of the gas phase.The pipe side is designed as three pipe side, which can improve the flow velocity of cooling water.
Tail gas condenser: It is equipped with a tail cooler,which can further recover the uncondensed ethanol and greatly reduce the loss of ethanol.
Return way: the number of trays required is large and the tower is high, for the convenience of maintenance and cleaning, the reflux condenser is not suitable for installing on the top of the tower, so forced reflux is adopted. Reflow pump adopts explosion-proof magnetic drive centrifugal pump.