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Nicotine Distillation Tower
It is suitable for the recovery of dilute alcohol in pharmaceutical, food, light industry, chemical industry, etc. Some of them are made of OCr18Ni9 stainless steel, which has good corrosion resistance and energy saving, environmental protection, lower production cost and improved efficiency. Senbofluid The device can distill the dilute alcohol of 30 degrees to 50 degrees to 93 degrees to 95 degrees, and the residual liquid discharge has low alcohol content and meets environmental protection requirements. The device uses high-efficiency stainless steel corrugated packing. All parts of the contact materials are made of stainless steel to meet GMP standards.
Tower kettle
Tower body
Condenser
Cooler
Buffer tank
High-level storage tank
Preheater
01
Preheater is using vertical tubular heat exchanger with external thermal insulation layer.Dilute alcohol is heated to the boiling point through a preheater.It's energy-saving.The heat source of the preheater is residual liquid, and do not need additional boiler steam,which not only reduces the temperature of residual liquid discharge , but also saves energy.
Heater and distillation still
02
The inlet of the distillation still is designed as a diversion trench,which can make the vapor-liquid mixture into the evaporation chamber in a completely tangent direction.The material rotates at a higher speed in the still, senbofluid and centrifugal force increases, so that heavy liquid and light gas is easy to separate.The liquid rotates along the wall and flows down, while the gas is pumped out of space。The effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.The liquid is close to the membrane and flow down the inner wall, so that the liquid in the evaporator will be expanded the evaporation area and accelerated the evaporation,which improve the evaporation efficiency.
Tower body
03
The tower body is divided into three sections and has tower external insulation.The height of the packing section of the tower body is 11 meters, among which the height of the stripping section is 4m and the height of the rectifying section is 7m.CY-700 type high efficiency stainless steel corrugated packing is packed in the tower,upper of each tower body has liquid distributor(The top of the tower is a trough liquid distributor, and the rest is a disk overflow liquid distributor).
Cy-700 stainless steel screen packing
04
It is a disc packing composed of a number of parallel straight metal corrugated mesh.The Angle of corrugation to the axis is 30 degrees or 45 degrees, and the direction of two adjacent corrugation sheets is opposite.Wire mesh corrugated packing has a lot of features,such as having a large specific surface area,large porosity and light weight.Then its dip angle of the gas phase's passage is smaller, regular and the pressure decreases.Moreover,it also has good radial diffusion, sufficient gas contact, almost no low load limit and large operating flexibility. It is suitable for difficult to separate and heat - sensitive system of atmospheric distillation, vacuum distillation, etc.
Slot liquid distributor
05
Slot liquid distributor is a kind of liquid distributor with excellent comprehensive performance.Slot liquid distributor has many advantages,such as installing easily, distributing liquid uniformly, large spray point density and very low pressure drop. It is widely used at present.
It combines the advantages of slot type and disc type distributor organically, and has three functions of collecting liquid, separating liquid and separating gas with compact structure and high flexibility in operation.The gas liquid distribution is uniform.The resistance is small and the space occupation is low, which is especially suitable for enucleation and easy to block the occasion.It is very suitable for a tower with multiple feeds and withdrawals.Its features are anti - clogging, anti - deformation, air height, multi - function and heat transfer.
Condenser
06
It's horizontal tube condenser.The heat exchange tube is the inner mirror tube. The equipment structure is compact and the gas phase liquid phase is reasonable.The shell side is designed with multilayer baffle plates, which increases the velocity and passages of the gas phase. Senbofluid The pipe side is designed as three pipe side, which can improve the flow velocity of cooling water.
Tail gas condenser
07
It is equipped with a tail cooler,which can further recover the uncondensed ethanol and greatly reduce the loss of ethanol.
Return way
08
the number of trays required is large and the tower is high, for the convenience of maintenance and cleaning, the reflux condenser is not suitable for installing on the top of the tower, so forced reflux is adopted. Reflow pump adopts explosion-proof magnetic drive centrifugal pump.
Determination of tower height and Calculation of Tower Diameter
09
Tower Height:We can use the graphic method to find out the theoretical plate number on the x-y graph and can get the height of the tower body by the theory of CY - 700 type plate height.
Tower Diameter:Formula: Tower Diameter = √(4 × Vs / (π × u))
Vs — Volumetric flow rate of rising gas (0.62 m³/h)
u — Superficial gas velocity, typically ranging from 0.3 to 0.6 m/s for packed towers (taken as 0.45 m/s in this case)
High Efficiency: The tower employs multi-stage distillation and high-performance trays, maximizing separation efficiency for high-purity nicotine.
Advanced Temperature Control: Equipped with a state-of-the-art temperature control system, it maintains stable operational conditions, enhancing product quality and consistency.
Safety and Compliance: Built to meet international safety standards, ensuring reliable and safe operation in various environments.
User-Friendly Interface: The intuitive control panel allows for easy monitoring and adjustments, streamlining the distillation process.
Durable Construction: Made from high-quality stainless steel, ensuring durability and resistance to corrosion.
Pharmaceutical Industry
Senbofluid
Ideal for producing high-purity nicotine for medical applications.
Tobacco Processing
Senbofluid
Used in the extraction and refinement of nicotine from tobacco products.
Food and Beverage
Senbofluid
Suitable for use in flavoring and nicotine-based products.
| Specification/Mode | JH 200 | JH 300 | JH400 | JH 500 | JH 600 | JH800 | JH1000 |
| Tower volume (L) | 640 | 1220 | 1450 | 2300 | 2500 | 2500 | 2700 |
|---|---|---|---|---|---|---|---|
| Tower height(mm) | 6000 | 7000 | 8000 | 10000 | 10000 | 11000 | 11000 |
| High tank volume(L) | 300 | 400 | 650 | 800 | 1000 | 1500 | 1500 |
| Condensation area(㎡) | 8 | 11 | 18 | 30 | 45 | 80 | 110 |
| Cooling area(㎡) | 1 | 1.5 | 2.2 | 4 | 6 | 8 | 8 |
| Heat area(㎡) | 3.0 | 3.6 | 8.0 | 12.0 | 25.0 | 40.0 | 56.0 |
| Recycling(Kg/h) | 45-50 | 90-100 | 150-160 | 280-300 | 420-440 | 600-700 | 1000-1100 |
| Recovery(Kg/h) | ≥95 | ||||||
| Filler form | Ceramic corrugated or stainless steel corrugated packing | ||||||
| Container | one type | ||||||
| Dimensions LxWxH(mm) | 2300x700x9000 | 2600x800x9000 | 2500x1000x9000 | 3000x1200x14000 | 3500x1400x14000 | 4200x1800x17000 | 4200x1800x18000 |
Experienced in supplying industrial recovery tower equipment.
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution
Nicotine Distillation Tower
It is suitable for the recovery of dilute alcohol in pharmaceutical, food, light industry, chemical industry, etc. Some of them are made of OCr18Ni9 stainless steel, which has good corrosion resistance and energy saving, environmental protection, lower production cost and improved efficiency. Senbofluid The device can distill the dilute alcohol of 30 degrees to 50 degrees to 93 degrees to 95 degrees, and the residual liquid discharge has low alcohol content and meets environmental protection requirements. The device uses high-efficiency stainless steel corrugated packing. All parts of the contact materials are made of stainless steel to meet GMP standards.
Tower kettle
Tower body
Condenser
Cooler
Buffer tank
High-level storage tank
Preheater
01
Preheater is using vertical tubular heat exchanger with external thermal insulation layer.Dilute alcohol is heated to the boiling point through a preheater.It's energy-saving.The heat source of the preheater is residual liquid, and do not need additional boiler steam,which not only reduces the temperature of residual liquid discharge , but also saves energy.
Heater and distillation still
02
The inlet of the distillation still is designed as a diversion trench,which can make the vapor-liquid mixture into the evaporation chamber in a completely tangent direction.The material rotates at a higher speed in the still, senbofluid and centrifugal force increases, so that heavy liquid and light gas is easy to separate.The liquid rotates along the wall and flows down, while the gas is pumped out of space。The effect of vapor-liquid separation is good,which is not easy to foam and will not produce vibration.The liquid is close to the membrane and flow down the inner wall, so that the liquid in the evaporator will be expanded the evaporation area and accelerated the evaporation,which improve the evaporation efficiency.
Tower body
03
The tower body is divided into three sections and has tower external insulation.The height of the packing section of the tower body is 11 meters, among which the height of the stripping section is 4m and the height of the rectifying section is 7m.CY-700 type high efficiency stainless steel corrugated packing is packed in the tower,upper of each tower body has liquid distributor(The top of the tower is a trough liquid distributor, and the rest is a disk overflow liquid distributor).
Cy-700 stainless steel screen packing
04
It is a disc packing composed of a number of parallel straight metal corrugated mesh.The Angle of corrugation to the axis is 30 degrees or 45 degrees, and the direction of two adjacent corrugation sheets is opposite.Wire mesh corrugated packing has a lot of features,such as having a large specific surface area,large porosity and light weight.Then its dip angle of the gas phase's passage is smaller, regular and the pressure decreases.Moreover,it also has good radial diffusion, sufficient gas contact, almost no low load limit and large operating flexibility. It is suitable for difficult to separate and heat - sensitive system of atmospheric distillation, vacuum distillation, etc.
Slot liquid distributor
05
Slot liquid distributor is a kind of liquid distributor with excellent comprehensive performance.Slot liquid distributor has many advantages,such as installing easily, distributing liquid uniformly, large spray point density and very low pressure drop. It is widely used at present.
It combines the advantages of slot type and disc type distributor organically, and has three functions of collecting liquid, separating liquid and separating gas with compact structure and high flexibility in operation.The gas liquid distribution is uniform.The resistance is small and the space occupation is low, which is especially suitable for enucleation and easy to block the occasion.It is very suitable for a tower with multiple feeds and withdrawals.Its features are anti - clogging, anti - deformation, air height, multi - function and heat transfer.
Condenser
06
It's horizontal tube condenser.The heat exchange tube is the inner mirror tube. The equipment structure is compact and the gas phase liquid phase is reasonable.The shell side is designed with multilayer baffle plates, which increases the velocity and passages of the gas phase. Senbofluid The pipe side is designed as three pipe side, which can improve the flow velocity of cooling water.
Tail gas condenser
07
It is equipped with a tail cooler,which can further recover the uncondensed ethanol and greatly reduce the loss of ethanol.
Return way
08
the number of trays required is large and the tower is high, for the convenience of maintenance and cleaning, the reflux condenser is not suitable for installing on the top of the tower, so forced reflux is adopted. Reflow pump adopts explosion-proof magnetic drive centrifugal pump.
Determination of tower height and Calculation of Tower Diameter
09
Tower Height:We can use the graphic method to find out the theoretical plate number on the x-y graph and can get the height of the tower body by the theory of CY - 700 type plate height.
Tower Diameter:Formula: Tower Diameter = √(4 × Vs / (π × u))
Vs — Volumetric flow rate of rising gas (0.62 m³/h)
u — Superficial gas velocity, typically ranging from 0.3 to 0.6 m/s for packed towers (taken as 0.45 m/s in this case)
High Efficiency: The tower employs multi-stage distillation and high-performance trays, maximizing separation efficiency for high-purity nicotine.
Advanced Temperature Control: Equipped with a state-of-the-art temperature control system, it maintains stable operational conditions, enhancing product quality and consistency.
Safety and Compliance: Built to meet international safety standards, ensuring reliable and safe operation in various environments.
User-Friendly Interface: The intuitive control panel allows for easy monitoring and adjustments, streamlining the distillation process.
Durable Construction: Made from high-quality stainless steel, ensuring durability and resistance to corrosion.
Pharmaceutical Industry
Senbofluid
Ideal for producing high-purity nicotine for medical applications.
Tobacco Processing
Senbofluid
Used in the extraction and refinement of nicotine from tobacco products.
Food and Beverage
Senbofluid
Suitable for use in flavoring and nicotine-based products.
| Specification/Mode | JH 200 | JH 300 | JH400 | JH 500 | JH 600 | JH800 | JH1000 |
| Tower volume (L) | 640 | 1220 | 1450 | 2300 | 2500 | 2500 | 2700 |
|---|---|---|---|---|---|---|---|
| Tower height(mm) | 6000 | 7000 | 8000 | 10000 | 10000 | 11000 | 11000 |
| High tank volume(L) | 300 | 400 | 650 | 800 | 1000 | 1500 | 1500 |
| Condensation area(㎡) | 8 | 11 | 18 | 30 | 45 | 80 | 110 |
| Cooling area(㎡) | 1 | 1.5 | 2.2 | 4 | 6 | 8 | 8 |
| Heat area(㎡) | 3.0 | 3.6 | 8.0 | 12.0 | 25.0 | 40.0 | 56.0 |
| Recycling(Kg/h) | 45-50 | 90-100 | 150-160 | 280-300 | 420-440 | 600-700 | 1000-1100 |
| Recovery(Kg/h) | ≥95 | ||||||
| Filler form | Ceramic corrugated or stainless steel corrugated packing | ||||||
| Container | one type | ||||||
| Dimensions LxWxH(mm) | 2300x700x9000 | 2600x800x9000 | 2500x1000x9000 | 3000x1200x14000 | 3500x1400x14000 | 4200x1800x17000 | 4200x1800x18000 |
Experienced in supplying industrial recovery tower equipment.
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution