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Vacuum Concentrator for Heat-Sensitive Materials
The Senbo Fluid Vacuum Scraped-Surface Evaporator is engineered for the efficient, continuous concentration of challenging materials—including viscous herbal extracts, resinous botanicals, essential oils, polymers, and thermally sensitive compounds. Its rotating wiper blades create a thin, turbulent film on the heated surface under high vacuum, enabling rapid evaporation at low temperatures with minimal residence time. Ideal for pilot-scale validation and industrial production, Senbo Fluid delivers unmatched performance in solvent recovery, deodorization, decolorization, and molecular distillation pre-treatment.
Handles High-Viscosity & Fouling Materials
01
Rotating PTFE or metal wipers continuously scrape the inner wall, preventing fouling, ensuring uniform heat transfer, and enabling processing of materials up to 50,000 cP.
Ultra-Low Thermal Degradation
02
Operates under deep vacuum (0.02-0.05Mpa) with short residence time (＜60 seconds), preserving volatile actives like terpenes, cannabinoids, vitamins, and aromatics.
High Solvent Recovery & Purity
03
Achieves >90% solvent recovery with minimal entrainment—ideal for ethanol, hexane, isopropanol, and water-based systems.
Continuous Operation
04
Unlike batch evaporators, Senbo Fluid enables steady-state, 24/7 production with consistent output quality and reduced labor costs.
Compact & Scalable Design
05
From 0.1 m² to 10+ m² heat transfer area—seamlessly scale from R&D (5 L/h) to full production (2,000+ L/h).
GMP & Hygienic Compliance
06
All wetted parts in SS304/SS316L with electropolished finish (Ra ≤ 0.45 μm); CIP/SIP ready; meets FDA, CE, and ISO standards.
Intelligent Process Control
07
PLC + HMI system monitors and controls:
Feed rate & discharge temperature
Vacuum level
Wiper motor speed
Jacket temperature
Interlocks for safety
| Specification/Model | ZN-100 | ZN-300 | ZN-500 | ZN-1000 | ZN-2000 | ZN-3000 | ZN-4000 | |
|---|---|---|---|---|---|---|---|---|
| Volume (L) | 100 | 300 | 500 | 1000 | 2000 | 3000 | 4000 | |
| Evaporation capacity | 50 | 100 | 200 | 400 | 800 | 1000 | 1500 | |
| Receiving tank (L) | 50 | 80 | 200 | 300 | 450 | 450 | 600 | |
| Jacket pressure (Mpa) | 0.25 | |||||||
| Vacuum degree (mmHg) | -0.08 | |||||||
| Heating area (m²) | 0.4 | 0.8 | 1.2 | 2.8 | 4.3 | 5.5 | 7.0 | |
| Condensation area (m²) | 3.0 | 8.0 | 10.0 | 16.0 | 22.0 | 25.0 | 30.0 | |
| Cooling area (m²) | 0.3 | 0.3 | 0.5 | 2.0 | 2.0 | 3.0 | 3.0 | |
| Dimensions (mm) | (L) | 1700 | 2300 | 2600 | 2800 | 3200 | 3400 | 3500 |
| (W) | 800 | 1000 | 1100 | 1200 | 1500 | 1700 | 1800 | |
| (H) | 2000 | 2800 | 3000 | 3500 | 3800 | 4200 | 4500 | |
This equipment consists of the following main components:
Vertical evaporator body with jacketed cylinder
Rotating wiper assembly with mechanical seal
Condenser (internal or external)
Product & distillate receivers
Vacuum system (pump included)
PLC control panel with touchscreen HMI
Comprehensive documentation (P&ID, FAT protocol, manuals)
Explosion-proof (ATEX/IECEx) electrical components
Inert gas (N₂) purging system
Skid-mounted or containerized for export
Botanical Extraction:
Ethanol removal from cannabis, ginseng, or turmeric extracts
Pharmaceuticals
Concentration of APIs and intermediates
Food & Flavor
Dehydration of fruit pulps, essential oil refining, dairy concentrates
Chemicals
Polymer devolatilization, resin purification, silicone oil processing
Pre-treatment for Molecular Distillation
Specialized in Thermal Separation Since 1997
Over 500+ Units Installed Globally in pharma, nutraceutical, and green tech sectors
Full Turnkey Solutions: From lab testing to plant integration
Fast Delivery: Standard units in 60 days
Lifetime Technical Support: Including process validation assistance
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution
Vacuum Concentrator for Heat-Sensitive Materials
The Senbo Fluid Vacuum Scraped-Surface Evaporator is engineered for the efficient, continuous concentration of challenging materials—including viscous herbal extracts, resinous botanicals, essential oils, polymers, and thermally sensitive compounds. Its rotating wiper blades create a thin, turbulent film on the heated surface under high vacuum, enabling rapid evaporation at low temperatures with minimal residence time. Ideal for pilot-scale validation and industrial production, Senbo Fluid delivers unmatched performance in solvent recovery, deodorization, decolorization, and molecular distillation pre-treatment.
Handles High-Viscosity & Fouling Materials
01
Rotating PTFE or metal wipers continuously scrape the inner wall, preventing fouling, ensuring uniform heat transfer, and enabling processing of materials up to 50,000 cP.
Ultra-Low Thermal Degradation
02
Operates under deep vacuum (0.02-0.05Mpa) with short residence time (＜60 seconds), preserving volatile actives like terpenes, cannabinoids, vitamins, and aromatics.
High Solvent Recovery & Purity
03
Achieves >90% solvent recovery with minimal entrainment—ideal for ethanol, hexane, isopropanol, and water-based systems.
Continuous Operation
04
Unlike batch evaporators, Senbo Fluid enables steady-state, 24/7 production with consistent output quality and reduced labor costs.
Compact & Scalable Design
05
From 0.1 m² to 10+ m² heat transfer area—seamlessly scale from R&D (5 L/h) to full production (2,000+ L/h).
GMP & Hygienic Compliance
06
All wetted parts in SS304/SS316L with electropolished finish (Ra ≤ 0.45 μm); CIP/SIP ready; meets FDA, CE, and ISO standards.
Intelligent Process Control
07
PLC + HMI system monitors and controls:
Feed rate & discharge temperature
Vacuum level
Wiper motor speed
Jacket temperature
Interlocks for safety
| Specification/Model | ZN-100 | ZN-300 | ZN-500 | ZN-1000 | ZN-2000 | ZN-3000 | ZN-4000 | |
|---|---|---|---|---|---|---|---|---|
| Volume (L) | 100 | 300 | 500 | 1000 | 2000 | 3000 | 4000 | |
| Evaporation capacity | 50 | 100 | 200 | 400 | 800 | 1000 | 1500 | |
| Receiving tank (L) | 50 | 80 | 200 | 300 | 450 | 450 | 600 | |
| Jacket pressure (Mpa) | 0.25 | |||||||
| Vacuum degree (mmHg) | -0.08 | |||||||
| Heating area (m²) | 0.4 | 0.8 | 1.2 | 2.8 | 4.3 | 5.5 | 7.0 | |
| Condensation area (m²) | 3.0 | 8.0 | 10.0 | 16.0 | 22.0 | 25.0 | 30.0 | |
| Cooling area (m²) | 0.3 | 0.3 | 0.5 | 2.0 | 2.0 | 3.0 | 3.0 | |
| Dimensions (mm) | (L) | 1700 | 2300 | 2600 | 2800 | 3200 | 3400 | 3500 |
| (W) | 800 | 1000 | 1100 | 1200 | 1500 | 1700 | 1800 | |
| (H) | 2000 | 2800 | 3000 | 3500 | 3800 | 4200 | 4500 | |
This equipment consists of the following main components:
Vertical evaporator body with jacketed cylinder
Rotating wiper assembly with mechanical seal
Condenser (internal or external)
Product & distillate receivers
Vacuum system (pump included)
PLC control panel with touchscreen HMI
Comprehensive documentation (P&ID, FAT protocol, manuals)
Explosion-proof (ATEX/IECEx) electrical components
Inert gas (N₂) purging system
Skid-mounted or containerized for export
Botanical Extraction:
Ethanol removal from cannabis, ginseng, or turmeric extracts
Pharmaceuticals
Concentration of APIs and intermediates
Food & Flavor
Dehydration of fruit pulps, essential oil refining, dairy concentrates
Chemicals
Polymer devolatilization, resin purification, silicone oil processing
Pre-treatment for Molecular Distillation
Specialized in Thermal Separation Since 1997
Over 500+ Units Installed Globally in pharma, nutraceutical, and green tech sectors
Full Turnkey Solutions: From lab testing to plant integration
Fast Delivery: Standard units in 60 days
Lifetime Technical Support: Including process validation assistance
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution