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Tobacco Leaf Desolventizer for Efficient Solvent Removal And Recovery
The tobacco leaf desolventizer is a critical industrial equipment specifically designed for the removal and recovery of solvents from tobacco extracts. Senbofluid It is particularly suitable for processes such as nicotine extraction, tobacco essence preparation, and purification of plant active ingredients. This equipment is primarily used for efficiently removing organic solvents (e.g., ethanol, acetone, hexane) from tobacco extracts while achieving high-efficiency solvent recovery and reuse.
Effective Solvent Removal
01
The Desolventizer efficiently removes residual solvents from tobacco extracts, leaving a high-purity product. It ensures compliance with industry standards by reducing solvent levels to minimal concentrations, which is vital for nicotine production.
Steam Desolventizing Technology
02
Utilizing advanced steam stripping methods, the Desolventizer heats the tobacco extract to vaporize and remove solvents without degrading the sensitive nicotine compounds. This energy-efficient process preserves the quality of the nicotine and ensures that solvents are removed thoroughly and effectively.
High Solvent Recovery Rate
03
Designed to achieve a high solvent recovery rate, the Desolventizer reclaims solvents for reuse, significantly reducing operating costs. The ability to recycle solvents not only decreases solvent consumption but also minimizes environmental impact, making the production process more sustainable.
Vacuum-Assisted Solvent Removal
04
The system operates under vacuum conditions, which lowers the boiling points of the solvents, allowing them to be removed at lower temperatures. This method protects the thermal integrity of the nicotine extract while maximizing solvent evaporation and recovery.
Customizable Process Parameters
05
The machine features customizable settings for temperature, pressure, and steam flow, allowing manufacturers to fine-tune the process to meet the specific needs of their production line. This adaptability ensures consistent and optimal performance for various solvent types and extraction conditions.
Corrosion-Resistant Materials
06
The Desolventizer is constructed from high-grade 304/316L stainless steel, ensuring durability and resistance to corrosion. The food-grade materials also meet international hygiene standards, making the machine suitable for nicotine and tobacco extraction processes.
Automated Control System
07
Equipped with a PLC control system, the Desolventizer provides real-time monitoring and precise control of the desolventization process. This automation ensures minimal human intervention, reduces the chance of errors, and improves overall production efficiency.
Compact, Modular Design
08
Its compact design allows for easy integration into existing nicotine extraction lines, even in facilities with space constraints. The modular design also offers scalability, enabling manufacturers to expand production capacity as needed.
Energy-Efficient Operation
09
By using energy-efficient steam technology and optimizing heat recovery, the Desolventizer minimizes energy consumption. This helps reduce operational costs and supports sustainable production practices.
High Purity and Yield
The machine ensures a high level of solvent removal, delivering a pure and concentrated nicotine extract with minimal solvent residue.
Cost-Efficient and Sustainable
With its high solvent recovery rate and energy-efficient design, the Desolventizer helps manufacturers save on solvent costs and energy consumption, contributing to an eco-friendly production line.
Durable and Long-Lasting
Made from corrosion-resistant stainless steel, the Desolventizer offers long-lasting performance, reducing the need for frequent maintenance or equipment replacement.
Flexible and Adaptable
Designed to handle various solvents and extraction conditions, the system is customizable to meet the specific demands of your production line.
| Model | Production Capacity(T/h) | Power(Kw) |
|---|---|---|
| Yφ2000*6 | 100 | 30 |
| Yφ2400*6 | 200 | 45 |
| Yφ2800*7 | 300 | 55 |
| Yφ3200*8 | 500 | 75 |
| Yφ3600*9 | 800 | 90 |
| Yφ3800*7 | 1000 | 110 |
| Yφ4000*9 | 1500 | 160 |
| Yφ5000*9 | 2000 | 220 |
| Yφ5000*11 | 3000 | 250 |
| Yφ5600*11 | 4000 | 280 |
| Yφ5600*13 | 5000 | 250+90 |
| Yφ6200*14 | 6000 | 280+110 |
Nicotine Extraction from Tobacco Leaves
Senbofluid
The Desolventizer is essential for solvent recovery in nicotine extraction, ensuring high-purity nicotine by effectively removing solvents from tobacco leaf extracts.
Botanical and Herbal Extracts
Senbofluid
Suitable for other plant-based extraction processes that require solvent removal, including pharmaceutical-grade extracts and essential oils.
Pharmaceutical and Chemical Industries
Senbofluid
Can be applied in industries where solvent recovery is critical, particularly in the production of active pharmaceutical ingredients (APIs) and other fine chemicals.
Experienced in supplying industrial fully automatic macroporous resin adsorption units
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution
Tobacco Leaf Desolventizer for Efficient Solvent Removal And Recovery
The tobacco leaf desolventizer is a critical industrial equipment specifically designed for the removal and recovery of solvents from tobacco extracts. Senbofluid It is particularly suitable for processes such as nicotine extraction, tobacco essence preparation, and purification of plant active ingredients. This equipment is primarily used for efficiently removing organic solvents (e.g., ethanol, acetone, hexane) from tobacco extracts while achieving high-efficiency solvent recovery and reuse.
Effective Solvent Removal
01
The Desolventizer efficiently removes residual solvents from tobacco extracts, leaving a high-purity product. It ensures compliance with industry standards by reducing solvent levels to minimal concentrations, which is vital for nicotine production.
Steam Desolventizing Technology
02
Utilizing advanced steam stripping methods, the Desolventizer heats the tobacco extract to vaporize and remove solvents without degrading the sensitive nicotine compounds. This energy-efficient process preserves the quality of the nicotine and ensures that solvents are removed thoroughly and effectively.
High Solvent Recovery Rate
03
Designed to achieve a high solvent recovery rate, the Desolventizer reclaims solvents for reuse, significantly reducing operating costs. The ability to recycle solvents not only decreases solvent consumption but also minimizes environmental impact, making the production process more sustainable.
Vacuum-Assisted Solvent Removal
04
The system operates under vacuum conditions, which lowers the boiling points of the solvents, allowing them to be removed at lower temperatures. This method protects the thermal integrity of the nicotine extract while maximizing solvent evaporation and recovery.
Customizable Process Parameters
05
The machine features customizable settings for temperature, pressure, and steam flow, allowing manufacturers to fine-tune the process to meet the specific needs of their production line. This adaptability ensures consistent and optimal performance for various solvent types and extraction conditions.
Corrosion-Resistant Materials
06
The Desolventizer is constructed from high-grade 304/316L stainless steel, ensuring durability and resistance to corrosion. The food-grade materials also meet international hygiene standards, making the machine suitable for nicotine and tobacco extraction processes.
Automated Control System
07
Equipped with a PLC control system, the Desolventizer provides real-time monitoring and precise control of the desolventization process. This automation ensures minimal human intervention, reduces the chance of errors, and improves overall production efficiency.
Compact, Modular Design
08
Its compact design allows for easy integration into existing nicotine extraction lines, even in facilities with space constraints. The modular design also offers scalability, enabling manufacturers to expand production capacity as needed.
Energy-Efficient Operation
09
By using energy-efficient steam technology and optimizing heat recovery, the Desolventizer minimizes energy consumption. This helps reduce operational costs and supports sustainable production practices.
High Purity and Yield
The machine ensures a high level of solvent removal, delivering a pure and concentrated nicotine extract with minimal solvent residue.
Cost-Efficient and Sustainable
With its high solvent recovery rate and energy-efficient design, the Desolventizer helps manufacturers save on solvent costs and energy consumption, contributing to an eco-friendly production line.
Durable and Long-Lasting
Made from corrosion-resistant stainless steel, the Desolventizer offers long-lasting performance, reducing the need for frequent maintenance or equipment replacement.
Flexible and Adaptable
Designed to handle various solvents and extraction conditions, the system is customizable to meet the specific demands of your production line.
| Model | Production Capacity(T/h) | Power(Kw) |
|---|---|---|
| Yφ2000*6 | 100 | 30 |
| Yφ2400*6 | 200 | 45 |
| Yφ2800*7 | 300 | 55 |
| Yφ3200*8 | 500 | 75 |
| Yφ3600*9 | 800 | 90 |
| Yφ3800*7 | 1000 | 110 |
| Yφ4000*9 | 1500 | 160 |
| Yφ5000*9 | 2000 | 220 |
| Yφ5000*11 | 3000 | 250 |
| Yφ5600*11 | 4000 | 280 |
| Yφ5600*13 | 5000 | 250+90 |
| Yφ6200*14 | 6000 | 280+110 |
Nicotine Extraction from Tobacco Leaves
Senbofluid
The Desolventizer is essential for solvent recovery in nicotine extraction, ensuring high-purity nicotine by effectively removing solvents from tobacco leaf extracts.
Botanical and Herbal Extracts
Senbofluid
Suitable for other plant-based extraction processes that require solvent removal, including pharmaceutical-grade extracts and essential oils.
Pharmaceutical and Chemical Industries
Senbofluid
Can be applied in industries where solvent recovery is critical, particularly in the production of active pharmaceutical ingredients (APIs) and other fine chemicals.
Experienced in supplying industrial fully automatic macroporous resin adsorption units
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution