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Electric Evaporation/Concentration Units
An electric evaporation/concentration unit is a complete set of senbofluid equipment that uses electrical energy as the heat source to remove most of the water from plant extracts through processes such as heating, evaporation, and condensation, thereby significantly increasing the concentration of active components in the solution.
Basic Principle:
Based on the physical property that the boiling point of a liquid changes under specific pressure. Electric heaters provide the heat source, causing the extract to boil under vacuum and low-temperature conditions. The water evaporates into steam, which is then recovered or discharged by the condensation system, ultimately yielding a concentrated liquid. The vacuum environment significantly lowers the boiling point (typically to 40–70°C), thereby protecting heat-sensitive active components from oxidation, decomposition, or deactivation.
A complete electric evaporation/concentration unit typically consists of the following core subsystems:
Heating and Evaporation System
Vacuum System
Condensation and Cooling System
Separation System
Material Handling System
Control System
High Efficiency and Energy Saving
01
High Thermal Efficiency:Direct conversion of electrical energy with minimal heat loss. Multi-effect evaporation designs allow reuse of steam latent heat, significantly reducing energy consumption.
Clean Energy Source:Uses electricity, no combustion process, no exhaust emissions, aligning with green manufacturing requirements.
High-Quality Product
02
Low-Temperature Evaporation:Operates under vacuum, effectively protecting the activity and flavor of heat-sensitive components (e.g., vitamins, active enzymes, aromatic compounds).
Prevents Oxidation:The sealed vacuum environment reduces material exposure to oxygen.
High Concentration Ratio:Can significantly increase material concentration (e.g., from 5% to over 50% solids), reducing the load on subsequent drying processes.
Ease of Operation and Safety
03
High Degree of Automation:Reduces manual intervention, ensures stable production and batch-to-batch consistency.
Compact Footprint:Space-saving, modular design.
Enhanced Safety:No open flame, no fuel storage risks, comprehensive electrical protection.
Easy Cleaning:Can be integrated with CIP/SIP (Cleaning/Sterilization-in-Place) systems, compliant with GMP standards.
Flexibility and Adaptability
04
Can handle extracts from various solvents (e.g., water, ethanol).
Can be customized in evaporator type and process parameters based on material characteristics (viscosity, heat sensitivity, foaming tendency).
Significantly reduces the volume of liquid to be dried, drastically cutting energy costs and time for subsequent spray drying or vacuum belt drying. Senbifluid It is a core element for energy savings and efficiency enhancement in the entire production line.
When selecting or designing for customers, focus on:
| Material Characteristics | Initial and target concentration, viscosity, heat-sensitive temperature, tendency to foam or foul. |
|---|---|
| Production Capacity | Processing rate per hour or per batch (e.g., 500 kg/h feed, 300 kg/h water evaporation). |
| Energy Consumption Indicators | Specific energy consumption (kWh per kg of water evaporated). |
| Process Requirements | Evaporation temperature, vacuum level, final concentration control accuracy. |
| Material Standards | Parts contacting the material are typically 316L stainless steel, ensuring corrosion resistance and hygiene. |
| Compliance | Conforms to Food/Pharmaceutical GMP standards, including surface finish, cleanability, etc. |
Pharmaceutical & Medical Applications
Senbofluid
Ideal for traditional Chinese medicine, pharmaceuticals, oral liquids, glucose solutions, and related products.
→The system enables efficient product concentration and solvent recovery, helping manufacturers improve product purity, increase output, and reduce operating costs while maintaining gentle processing conditions.
Chemical Industry Applications
Senbofluid
Commonly used for the recovery of organic solvents such as alcohols and ketones, as well as for industrial wastewater concentration and treatment.
→The evaporator delivers stable performance, high recovery efficiency, and long service life, making it suitable for continuous and demanding chemical processes.
Food & Beverage Applications
Senbofluid
Perfectly suited for the low-temperature concentration of heat-sensitive products, including fruit juices, dairy products, natural flavors, food additives, and seasonings.
→By operating under vacuum, the system helps preserve natural flavor, color, and nutritional value, while extending product shelf life and improving overall product quality.
Experienced in industrial concentration equipment supply
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution
Electric Evaporation/Concentration Units
An electric evaporation/concentration unit is a complete set of senbofluid equipment that uses electrical energy as the heat source to remove most of the water from plant extracts through processes such as heating, evaporation, and condensation, thereby significantly increasing the concentration of active components in the solution.
Basic Principle:
Based on the physical property that the boiling point of a liquid changes under specific pressure. Electric heaters provide the heat source, causing the extract to boil under vacuum and low-temperature conditions. The water evaporates into steam, which is then recovered or discharged by the condensation system, ultimately yielding a concentrated liquid. The vacuum environment significantly lowers the boiling point (typically to 40–70°C), thereby protecting heat-sensitive active components from oxidation, decomposition, or deactivation.
A complete electric evaporation/concentration unit typically consists of the following core subsystems:
Heating and Evaporation System
Vacuum System
Condensation and Cooling System
Separation System
Material Handling System
Control System
High Efficiency and Energy Saving
01
High Thermal Efficiency:Direct conversion of electrical energy with minimal heat loss. Multi-effect evaporation designs allow reuse of steam latent heat, significantly reducing energy consumption.
Clean Energy Source:Uses electricity, no combustion process, no exhaust emissions, aligning with green manufacturing requirements.
High-Quality Product
02
Low-Temperature Evaporation:Operates under vacuum, effectively protecting the activity and flavor of heat-sensitive components (e.g., vitamins, active enzymes, aromatic compounds).
Prevents Oxidation:The sealed vacuum environment reduces material exposure to oxygen.
High Concentration Ratio:Can significantly increase material concentration (e.g., from 5% to over 50% solids), reducing the load on subsequent drying processes.
Ease of Operation and Safety
03
High Degree of Automation:Reduces manual intervention, ensures stable production and batch-to-batch consistency.
Compact Footprint:Space-saving, modular design.
Enhanced Safety:No open flame, no fuel storage risks, comprehensive electrical protection.
Easy Cleaning:Can be integrated with CIP/SIP (Cleaning/Sterilization-in-Place) systems, compliant with GMP standards.
Flexibility and Adaptability
04
Can handle extracts from various solvents (e.g., water, ethanol).
Can be customized in evaporator type and process parameters based on material characteristics (viscosity, heat sensitivity, foaming tendency).
Significantly reduces the volume of liquid to be dried, drastically cutting energy costs and time for subsequent spray drying or vacuum belt drying. Senbifluid It is a core element for energy savings and efficiency enhancement in the entire production line.
When selecting or designing for customers, focus on:
| Material Characteristics | Initial and target concentration, viscosity, heat-sensitive temperature, tendency to foam or foul. |
|---|---|
| Production Capacity | Processing rate per hour or per batch (e.g., 500 kg/h feed, 300 kg/h water evaporation). |
| Energy Consumption Indicators | Specific energy consumption (kWh per kg of water evaporated). |
| Process Requirements | Evaporation temperature, vacuum level, final concentration control accuracy. |
| Material Standards | Parts contacting the material are typically 316L stainless steel, ensuring corrosion resistance and hygiene. |
| Compliance | Conforms to Food/Pharmaceutical GMP standards, including surface finish, cleanability, etc. |
Pharmaceutical & Medical Applications
Senbofluid
Ideal for traditional Chinese medicine, pharmaceuticals, oral liquids, glucose solutions, and related products.
→The system enables efficient product concentration and solvent recovery, helping manufacturers improve product purity, increase output, and reduce operating costs while maintaining gentle processing conditions.
Chemical Industry Applications
Senbofluid
Commonly used for the recovery of organic solvents such as alcohols and ketones, as well as for industrial wastewater concentration and treatment.
→The evaporator delivers stable performance, high recovery efficiency, and long service life, making it suitable for continuous and demanding chemical processes.
Food & Beverage Applications
Senbofluid
Perfectly suited for the low-temperature concentration of heat-sensitive products, including fruit juices, dairy products, natural flavors, food additives, and seasonings.
→By operating under vacuum, the system helps preserve natural flavor, color, and nutritional value, while extending product shelf life and improving overall product quality.
Experienced in industrial concentration equipment supply
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution