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Spinning Cone Column Aroma Recovery System Machine Equipment

CFDS system is the most outstanding,the most energy-efficient natural flavoring extraction system, Suitable for extracting volatile chemicals from the liquid material, is a unique and effective continuous centrifugal membrane distillation equipment. Widely used In the field of steam extraction.
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Spinning Cone Column Aroma Recovery System Machine Equipment

Working Principle

  1. Liquid material can pump directly into the CFDS system, crushed into solid materials, first of all, about 10 to 60 mesh, according to certain ratio of solid and liquid blending into liquid slurry, continuous pumping CFDS system.

  2. Liquid material after heat exchanger preheating first, heating to the extraction temperature into the rotating cone distillation tower. Under the action of centrifugal force, along the rotating cone up thin film flows, then under the action of gravity flow down the fixed cone to the next rotating cone; Clean water vapor in direct contact with the material, after a number of fixed cone and rotating cone, which extended the flow distance, Completely extracted volatile chemicals, after the secondary condensing, get the essence of concentrate.

  3. Will receive the essence of concentrate again after CFDS system, can obtain high concentration essence and essential oil.

About Spinning Cone Column (SCC)

The Spinning Cone Column (SCC) – is designed to extract and recover volatile compounds using steam, under vacuum conditions. This is a far more gentle process compared to standard extraction techniques, enabling our equipment to better capture aromas and flavours – naturally.

Aroma recovery during instant coffee production

Simultaneous flavour and soluble solids extraction from coffee and tea slurries for the production of ready-to-drink (RTD) beverages

Dealcoholisation and alcohol management in wine, beer and other alcoholic beverages

Deodorisation of cream and flavour management of dairy products

Aroma recovery and preservation during production of fruit and vegetable purees and juices

De-oiling of NFC (Not From Concentrate) citrus juices

Essential oil extraction from botanicals, herbs and spices

Extraction of pure flavours from fresh fruits


The SCC has been proven to deliver significant returns on investment through the recovery of superior flavours, aromas and extracts by maintaining the natural characteristics of the raw material. Equipped with state of the art control and automation, and built using 316 grade stainless steel for all product contact surfaces, the SCC operates as a continuous processing system delivering superb operational efficiency and maximising factory uptime.

Benefits

Simultaneous processing of solids and viscous products

01

The unique design of the SCC enables it to process clear liquids, viscous products such as fruit pulp and purees, and slurries containing high levels of suspended solids. For example, the SCC is used in the RTD tea industry not only to recover the tea aroma but also to brew the tea thereby producing a tea extract at the same time.

Natural, chemical-free processing

02

Using a simple ‘chemical free’ process whereby just pure steam is added to the product, the SCC meets the needs of consumers seeking nutritious and natural products.

Tailor your flavour

03

The SCC employs a user friendly system that allows companies to tailor the aroma profile they capture to suit consumer’s flavour preferences. Several operating parameters can be adjusted to control the type and relative proportion of various volatile compounds extracted from the feed material.

Superior flavours are maintained by using low thermal impact

04

Uniquely, the SCC uses gentle heating and a short residence time of only 25 seconds within the column. This avoids thermal degradation of the product being processed and ensures the best flavours possible are obtained from every product Typically, the SCC can operate between 40 and 120°C, so delicate peach or strawberry flavours, for example, can be obtained with operating temperatures as low as 40 to 50o C. This allows the fresh light notes of fruit, vegetables or tea to be readily captured and used to enhance your final product using only natural aroma derived from the natural product.

How it works

The Flavourtech Spinning Cone Column is a stripping column in which steam separates volatile compounds from liquids or slurries under vacuum.

The column itself is a vertical, stainless-steel vessel with a central rotating shaft. It contains a series of alternate rotating and stationary cones, the rotating cones attached to the shaft, the stationary cones fixed to the wall of the column.

The feed material, from which the volatile compounds are to be separated, is fed into the top of the column. This material, either liquid or slurry, flows as a thin film (approximately 1mm film thickness) down the upper surface of the first stationary cone. It then drains through the outlet of the stationary cone on to the base of the spinning cone immediately below. Centrifugal force, generated by the rotation of the cone, causes the liquid to flow upwards and outwards across the upper surface of the spinning cone, again as a thin film.

This film breaks up as it moves from the lip of the spinning cone; the liquid is then guided downwards on to the next stationary cone, and the cycle is repeated. In this manner, the liquid works its way, cone by cone, from top to bottom of the column.

At the same time as liquid is flowing down the column, stripping steam (vapour) is introduced into the base of the column. The vapour flows upwards, across the surfaces of the volatile-rich liquid films, separating (or stripping) the volatile compounds from the liquid. Fins on the undersides of the rotating cones promote turbulence in the vapour stream, increasing mass transfer efficiencies. Figure 3 illustrates the flow of liquid and vapour through the column.

The temperature and flow rate of the stripping steam can be controlled. The ability to control these parameters allows different aroma profiles to be captured from the same raw material to produce different aromas for multiple markets or products.

The vapour, which is now steam mixed with the volatiles stripped from the product, flows out of the top of the column and passes through a condensing system which captures the volatiles in a concentrated liquid form. The remaining liquid or slurry is pumped out of the bottom of the column.

Why Choose us

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Wide range of applications, including clarifying liquid, suspensions, pulp, high viscosity products.

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The processing time is short, long flow of thin film will be quickly out of the volatile substances.

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Products without damage, under the vacuum state control withdrawal rate, temperature and other processing parameters, complete different aroma compositions.

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At the same time of aroma recovery for soluble solids extraction, odor removal, pasteurization.

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No rectification device can obtain high concentration essence liquid.

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Continuous running, PLC automatic control, easy to operate.

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Automatic cleaning in place.

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Low energy consumption, easy maintenance, low production cost.


System composition

Mixing tank

Heat exchanger heating device

Rotating cone distillation unit

Condensing unit

Clean steam generator

Water units

CIP cleaning equipment

Pump valve line

Technical parameter

Model CFDS-1 CFDS-3 CFDS-5 CFDS-10
Processing L/h 1000 3000 5000 10000
Extraction yield % 1-9 1-9 1-9 1-10
Installed power kw 13 13 15 18
Size (LWH) mm 3000x2700x4500 3000x3000x5000 3000x3000x5500 3000x3000x6000

Why Work With Us

  1. Experienced in supplying industrial distillation equipment.

  2. Familiar Pharmaceutical, food, and chemical industries processing projects

  3. Strong customization and project coordination ability

  4. Professional communication and fast response

Optional Configurations

  1. Explosion-proof design

  2. PLC automatic control system

  3. CIP cleaning system

  4. Vacuum or pressure vessel design

Available Supporting Equipment

Utility systems

(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)

We can supply individual equipment or a complete turnkey extraction solution.

Turnkey Project & Technical Support

We provide complete technical support for extraction projects, including:

  1. Process consultation and equipment selection

  2. Process flow design and layout support

  3. Equipment manufacturing and factory testing

  4. Installation and commissioning guidance

  5. Operator training and after-sales service

Packaging & Delivery

  1. Export standard wooden case or steel frame

  2. Suitable for sea and land transportation

  3. Delivery terms: EXW / FOB / CIF

Contact us now to get

  1. Process flow suggestion

  2. Technical proposal

  3. Budget estimation

  4. Turnkey project solution

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ABOUT SENBO FLUID

Formerly known as Wenzhou Jinbang Machinery, Senbo Fluid was established in 1997. Located in the Wenzhou Economic and Technological Development Zone, the company operates two major production bases covering a total area of 25,000 m². As a national high-tech enterprise integrating R&D, manufacturing, and sales, Senbo Fluid has grown into an influential brand in the manufacturing of machinery and equipment for the pharmaceutical, chemical, and food industries.
 

CONTACT US

   Mr .Siman
   +86-13819752271
   info@senbofluid.com
 
         
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