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Spinning Cone Column Aroma Recovery System Machine Equipment
Liquid material can pump directly into the CFDS system, crushed into solid materials, first of all, about 10 to 60 mesh, according to certain ratio of solid and liquid blending into liquid slurry, continuous pumping CFDS system.
Liquid material after heat exchanger preheating first, heating to the extraction temperature into the rotating cone distillation tower. Under the action of centrifugal force, along the rotating cone up thin film flows, then under the action of gravity flow down the fixed cone to the next rotating cone; Clean water vapor in direct contact with the material, after a number of fixed cone and rotating cone, which extended the flow distance, Completely extracted volatile chemicals, after the secondary condensing, get the essence of concentrate.
Will receive the essence of concentrate again after CFDS system, can obtain high concentration essence and essential oil.
The Spinning Cone Column (SCC) – is designed to extract and recover volatile compounds using steam, under vacuum conditions. This is a far more gentle process compared to standard extraction techniques, enabling our equipment to better capture aromas and flavours – naturally.
Aroma recovery during instant coffee production
Simultaneous flavour and soluble solids extraction from coffee and tea slurries for the production of ready-to-drink (RTD) beverages
Dealcoholisation and alcohol management in wine, beer and other alcoholic beverages
Deodorisation of cream and flavour management of dairy products
Aroma recovery and preservation during production of fruit and vegetable purees and juices
De-oiling of NFC (Not From Concentrate) citrus juices
Essential oil extraction from botanicals, herbs and spices
Extraction of pure flavours from fresh fruits
The SCC has been proven to deliver significant returns on investment through the recovery of superior flavours, aromas and extracts by maintaining the natural characteristics of the raw material. Equipped with state of the art control and automation, and built using 316 grade stainless steel for all product contact surfaces, the SCC operates as a continuous processing system delivering superb operational efficiency and maximising factory uptime.
Simultaneous processing of solids and viscous products
01
The unique design of the SCC enables it to process clear liquids, viscous products such as fruit pulp and purees, and slurries containing high levels of suspended solids. For example, the SCC is used in the RTD tea industry not only to recover the tea aroma but also to brew the tea thereby producing a tea extract at the same time.
Natural, chemical-free processing
02
Using a simple ‘chemical free’ process whereby just pure steam is added to the product, the SCC meets the needs of consumers seeking nutritious and natural products.
Tailor your flavour
03
The SCC employs a user friendly system that allows companies to tailor the aroma profile they capture to suit consumer’s flavour preferences. Several operating parameters can be adjusted to control the type and relative proportion of various volatile compounds extracted from the feed material.
Superior flavours are maintained by using low thermal impact
04
Uniquely, the SCC uses gentle heating and a short residence time of only 25 seconds within the column. This avoids thermal degradation of the product being processed and ensures the best flavours possible are obtained from every product Typically, the SCC can operate between 40 and 120°C, so delicate peach or strawberry flavours, for example, can be obtained with operating temperatures as low as 40 to 50o C. This allows the fresh light notes of fruit, vegetables or tea to be readily captured and used to enhance your final product using only natural aroma derived from the natural product.
The Flavourtech Spinning Cone Column is a stripping column in which steam separates volatile compounds from liquids or slurries under vacuum.
The column itself is a vertical, stainless-steel vessel with a central rotating shaft. It contains a series of alternate rotating and stationary cones, the rotating cones attached to the shaft, the stationary cones fixed to the wall of the column.
The feed material, from which the volatile compounds are to be separated, is fed into the top of the column. This material, either liquid or slurry, flows as a thin film (approximately 1mm film thickness) down the upper surface of the first stationary cone. It then drains through the outlet of the stationary cone on to the base of the spinning cone immediately below. Centrifugal force, generated by the rotation of the cone, causes the liquid to flow upwards and outwards across the upper surface of the spinning cone, again as a thin film.
This film breaks up as it moves from the lip of the spinning cone; the liquid is then guided downwards on to the next stationary cone, and the cycle is repeated. In this manner, the liquid works its way, cone by cone, from top to bottom of the column.
At the same time as liquid is flowing down the column, stripping steam (vapour) is introduced into the base of the column. The vapour flows upwards, across the surfaces of the volatile-rich liquid films, separating (or stripping) the volatile compounds from the liquid. Fins on the undersides of the rotating cones promote turbulence in the vapour stream, increasing mass transfer efficiencies. Figure 3 illustrates the flow of liquid and vapour through the column.
The temperature and flow rate of the stripping steam can be controlled. The ability to control these parameters allows different aroma profiles to be captured from the same raw material to produce different aromas for multiple markets or products.
The vapour, which is now steam mixed with the volatiles stripped from the product, flows out of the top of the column and passes through a condensing system which captures the volatiles in a concentrated liquid form. The remaining liquid or slurry is pumped out of the bottom of the column.
Wide range of applications, including clarifying liquid, suspensions, pulp, high viscosity products.
The processing time is short, long flow of thin film will be quickly out of the volatile substances.
Products without damage, under the vacuum state control withdrawal rate, temperature and other processing parameters, complete different aroma compositions.
At the same time of aroma recovery for soluble solids extraction, odor removal, pasteurization.
No rectification device can obtain high concentration essence liquid.
Continuous running, PLC automatic control, easy to operate.
Automatic cleaning in place.
Low energy consumption, easy maintenance, low production cost.
Mixing tank
Heat exchanger heating device
Rotating cone distillation unit
Condensing unit
Clean steam generator
Water units
CIP cleaning equipment
Pump valve line
| Model | CFDS-1 | CFDS-3 | CFDS-5 | CFDS-10 |
|---|---|---|---|---|
| Processing L/h | 1000 | 3000 | 5000 | 10000 |
| Extraction yield % | 1-9 | 1-9 | 1-9 | 1-10 |
| Installed power kw | 13 | 13 | 15 | 18 |
| Size (LWH) mm | 3000x2700x4500 | 3000x3000x5000 | 3000x3000x5500 | 3000x3000x6000 |
Experienced in supplying industrial distillation equipment.
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution
