English 
| Quantity: | |
|---|---|
Automated Continuous Countercurrent Extraction System Machine
The continuous counter-current ultrasonic extraction unit integrates two core technologies: continuous counter-current dynamic extraction and ultrasonic wall-breaking enhanced extraction. Featuring low temperature, high extraction efficiency, high recovery rate and low solvent consumption, it supports large-scale production. Designed as fully automatic continuous low-temperature extraction core equipment for plant extraction, traditional Chinese medicine extraction, food, health care products, daily chemical and biological industries. The whole unit is finely manufactured of stainless steel in strict compliance with GMP standards. It replaces traditional intermittent extraction tanks and static soaking equipment, resolving industrial pain points including low efficiency, high material loss, unstable product quality and high labor cost. It serves as an optimal choice for production upgrading from small and medium capacity to large-scale industrial mass production.
Adopting continuous counter-current process, medicinal materials are automatically and quantitatively fed from the feeding port, while solvent is injected in controlled volume through the liquid inlet. Driven by special components, the leachate and raw materials flow in opposite directions to realize continuous counter-current extraction. Fully extracted liquid rich in active ingredients is discharged, and exhausted residue with negligible active components is delivered to squeezer or solvent recycler for further treatment. The process saves raw materials and causes no environmental pollution. The fully enclosed system is applicable to extraction with volatile organic solvents and water. Featuring sanitary operation, automatic feeding and residue discharging, the equipment is easy to operate. The top cover can be opened conveniently for cleaning, fully complying with GMP specifications.
Automatic Feeding and Pre-soaking System
Multi-stage Ultrasonic Extraction Main Unit
Intelligent Temp Control & Insulation
Automatic Discharge System
Solvent Condensation Recovery System
PLC Control System
Fully integrated automation system featuring CIP (Clean-in-Place), anti-clogging, and negative pressure sealed operation. Designed for 24/7 continuous mass production, the equipment boasts a compact structure, excellent sealing, stable performance, and a low failure rate.
High efficiency and cost reduction
01
It shortens traditional 6-12 hours extraction process to 1-3 hours, with extraction rate over 95%. Solvent consumption is cut by 30%-50%, and overall energy consumption drops by more than 50%. It greatly reduces raw material and operating costs with outstanding cost performance in mass production.
Low-temperature extraction guarantees fine quality
02
Extraction proceeds at normal or low temperature, avoiding active ingredient inactivation, extract carbonization and excessive impurities caused by high heat. Finished products feature high purity, good color and strong activity, meeting demands for high-end extracts.
Fully automatic operation saves labor
03
Adopting intelligent PLC centralized control, parameters can be adjusted precisely with one-key start and stop. Frequent manual supervision is unnecessary, lowering labor intensity and operational errors. Products maintain uniform and stable quality across batches.
Eco-friendly and compliant production
04
Fully sealed negative pressure operation prevents dust and solvent volatilization. Equipped with complete solvent recovery system, it generates little pollutants. Online cleaning function complies with GMP and food production standards, suitable for large-scale factory production.
Wide versatility for diverse materials
05
Parameters such as ultrasonic frequency, temperature and flow rate can be flexibly adjusted to suit roots, herbs, flowers, fruits, seeds and other plant materials, compatible with extraction processes of active ingredients from most natural plants.
| Item/Model | ND-50 | ND-100 | ND-200 | ND-300 | ND-500 | ND-800 | ND-1000 |
| Capacity(L/h) | 125 | 250 | 500 | 750 | 1250 | 2000 | 2500 |
| Ultrasonic power(KW) | 3.2-6.4 | 12-16 | 16-20 | 24-28 | 32-40 | 50-60 | 80-100 |
| Ultrasonic frequency(kHz) | 18-28 | ||||||
| Heating medium | Steam, Hotwater, Heat transfer fluid | ||||||
| Temperature ℃ | normal temperature~100 | ||||||
| Running time (min) | 30-120 | ||||||
| liquid discharge coefficient | 8-15 | ||||||
| Material particle size | Particles, flakes and coarse powder | ||||||
| Total installed power(kw) | 4 | 8 | 14 | 18 | 25 | 30 | 37 |
| Dimension (m)(LxWxH) | 8x1.5x2 | 14x2.2x3.5 | 20x2.8x3.8 | 28x3.0x3.2 | 35x3.2x3.5 | 50x3.8x3.8 | 58x4.0x4.0 |
Experienced in industrial extraction equipment supply
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution
