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Multistage Plug Flow Countercurrent Extraction Reactor Unit Machine Equipment
Our extraction tank can be used to produce the following products via solvent extraction.
| plant extract | green tea extract | kava extract |
| extract | licorice extract | perfume extract |
| kratom-extracts | tongkat ali extract | saw palmetto extract |
| herbal extract | fruit extract | mushroom extract |
| animal extract | epimedium extract | tangerine peel extract |
| monk fruit extract | black walnut wormwood clove extract | ginkgo biloba extract |
| mullein leaf extract | vanilla extract | tabernaemontana divaricata extract |
| kratom-extract 7-oh hydroxymitragynine | ashwagandha extract | korean red ginseng extract |
| saffron extract | cocoa butter extraction machine | reishi mushroom extract |
| yeast extract | maca extract | dandelion extract |
| tobacco extract | Cannabis extract | ... |
The PFR countercurrent extraction unit is a continuous, highly efficient natural product extraction equipment designed based on the principles of the Plug Flow Reactor (PFR). It is widely used in the pharmaceutical, food, health supplement, and chemical industries. Its core advantage lies in achieving an ideal flow state characterized by "zero back-mixing" and "constant residence time." This allows the solvent and the raw materials to maintain the maximum concentration gradient as they move in opposite directions, significantly boosting extraction efficiency and component yield.
High Extraction Efficiency
01
By maintaining a high concentration gradient throughout the entire process, the extraction speed is increased by over 20%, and the yield of active ingredients can be improved by 5% to 40%. The effect is particularly pronounced when combined with ultrasonic technology.
Energy and Solvent Conservation
02
Solvent consumption is reduced by more than 50%, which drastically lowers the energy load for subsequent concentration processes, resulting in a decrease of over 50% in comprehensive energy consumption.
Low-Temperature Protection
03
It supports low-temperature operations below 80°C, effectively protecting heat-sensitive components. It also reduces the dissolution of impurities like starch, thereby easing the burden on downstream filtration.
Automation and Standardization
04
The entire process can be fully automated, including feeding, residue discharge, temperature control, and flow rate regulation. It complies with GMP standards and is highly suitable for large-scale industrial production.
Modular Design
05
The equipment can be configured in series or parallel with multiple units to flexibly adapt to different capacity requirements. It is also designed for easy cleaning and maintenance.
Plant Extraction
Herbal & Botanical Extraction
Traditional Medicine Processing
Food & Flavor Extraction
Chemical & Plant-Based Solvent Extraction
Our extraction tanks are commonly used in plant extraction production lines, working together with filtration, concentration, and solvent recovery systems.
Experienced in industrial extraction equipment supply
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution
