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The multi-stage stainless steel fermentation system
The multi-stage stainless steel fermentation system usually consists of two or more seed tanks, fermentation tanks, and supporting auxiliary tanks. All fermentation tanks are centrally controlled by an industrial computer (or controlled by an upper computer), and the controller can achieve visual control and automatic adjustment of temperature, pH, DO, speed, liquid level, etc. Senbofluid Usually used for smallscale scaling up, pilot testing, or large-scale production. We can flexibly customize the volume of seed tanks, fermentation tanks, fermentation tanks, feed tanks, and other auxiliary tanks according to the actual vaccination needs of customers. Meet fermentation systems of different scales, adapt to different types of fermentation strains, and support various fermentation process.
The mechanical agitation fermentation tank is one of the common types used in the fermentation plant. It uses mechanical agitators to completely mix air and the mash, and make the oxygen dissolved in the mash, which guarantees the enough supply of oxygen for microbial growth, reproduction and fermentation. Several basic requirements needed to make fermentation tanks as followed：
Fermentation tanks can bear certain pres sure. When fermentation tanks are normally working or being disinfected, there will certain pressure (hydraulic pressure and pneumatic pressure) and temperature in the tanks, so all of their components must have certain strength to bear the pressure.
Fermenter should have sufficient cooling area. In the process of growth and metabolism , microorganisms release a lot of heat. Therefore, in order to control the temperature at different stages of the fermentation process, adequate cooling areas should be equipped.
The stirring ventilation device in the fermenter makes the gas liquid fully mixed to ensure that the fermenter must dissolve oxygen.
Fermenters must minimize dead corners and avoid dirt accumulation so that they can be thoroughly disinfected and avoid bacterial contamination.
Fermentation tanks should have suitable scale of diameter to height, which is generally about 1.7 to 4, the longer the tanks are, the higher the utilization rate of oxygen will be.
Stirrer seal should be tight to minimize leakage.
The BIOTECH series (Biological Fermentation detection software) provided by our company is a special software for fermentation process detection with independent intellectual property rights.Senbofluid It performs parameter correlation analysis based on cell metabolism logistics detection and control theory, and is an ideal software for multi-scale research of microbial fermentation process optimization and amplification.
The BIOTECH series can control or collect 14 direct parameters such as pH, DO, tank pressure, temperature, speed, air flow, exhaust O2, exhaust CO₂, feed weighing, fermentation liquid volume, and calculate indirect parameters, and accurately display the material balance and change in the fermenter, which is convenient for users to analyze the correlation of the fermentation process. And it can display any curve of different fermentation batches at the same time, which is convenient for comparison and analysis, so as to help users get the appropriate control point, and achieve the purpose of one-step amplification of pilot test. In addition, it also supports direct feedback control with automatic online sampling analyzer or biochemical analyzer through standard communication protocols to achieve online control of substrate concentration such as glucose.
BIOTECH series of supporting control software provided by Wenzhou Jinbang Light Ind Machinery Co., Ltd. is a special software for fermentation process detection with independent intellectual property rights. It performs parameter correlation analysis based on cell metabolism logistics detection and control theory, and is an ideal software for multi-scale research of microbial fermentation process optimization and amplification.
The fermentation parameters were monitored in real time and the fermentation process was controlled stably.
Real-time storage of fermentation sampling values, fermentation curve, data report.
Convenient batch sampling, curve, data analysis function.
Timely alarm system, flexible alarm boundary value setting.
Query all alarm information within the time period.
Open internal control parameter Settings.
Sequence control and linkage control of multiple measurement and control parameters.
We have a complete processing system and quality control system, from the source to ensure the quality reliability of the price of nonstandard parts
We have a complete product series, and constantly optimize and improve on the basis of the original products
We set up after-sales service points in major regions of the country to make after-sales faster
Experienced in the supply of industrial tank equipment.
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution
The multi-stage stainless steel fermentation system
The multi-stage stainless steel fermentation system usually consists of two or more seed tanks, fermentation tanks, and supporting auxiliary tanks. All fermentation tanks are centrally controlled by an industrial computer (or controlled by an upper computer), and the controller can achieve visual control and automatic adjustment of temperature, pH, DO, speed, liquid level, etc. Senbofluid Usually used for smallscale scaling up, pilot testing, or large-scale production. We can flexibly customize the volume of seed tanks, fermentation tanks, fermentation tanks, feed tanks, and other auxiliary tanks according to the actual vaccination needs of customers. Meet fermentation systems of different scales, adapt to different types of fermentation strains, and support various fermentation process.
The mechanical agitation fermentation tank is one of the common types used in the fermentation plant. It uses mechanical agitators to completely mix air and the mash, and make the oxygen dissolved in the mash, which guarantees the enough supply of oxygen for microbial growth, reproduction and fermentation. Several basic requirements needed to make fermentation tanks as followed：
Fermentation tanks can bear certain pres sure. When fermentation tanks are normally working or being disinfected, there will certain pressure (hydraulic pressure and pneumatic pressure) and temperature in the tanks, so all of their components must have certain strength to bear the pressure.
Fermenter should have sufficient cooling area. In the process of growth and metabolism , microorganisms release a lot of heat. Therefore, in order to control the temperature at different stages of the fermentation process, adequate cooling areas should be equipped.
The stirring ventilation device in the fermenter makes the gas liquid fully mixed to ensure that the fermenter must dissolve oxygen.
Fermenters must minimize dead corners and avoid dirt accumulation so that they can be thoroughly disinfected and avoid bacterial contamination.
Fermentation tanks should have suitable scale of diameter to height, which is generally about 1.7 to 4, the longer the tanks are, the higher the utilization rate of oxygen will be.
Stirrer seal should be tight to minimize leakage.
The BIOTECH series (Biological Fermentation detection software) provided by our company is a special software for fermentation process detection with independent intellectual property rights.Senbofluid It performs parameter correlation analysis based on cell metabolism logistics detection and control theory, and is an ideal software for multi-scale research of microbial fermentation process optimization and amplification.
The BIOTECH series can control or collect 14 direct parameters such as pH, DO, tank pressure, temperature, speed, air flow, exhaust O2, exhaust CO₂, feed weighing, fermentation liquid volume, and calculate indirect parameters, and accurately display the material balance and change in the fermenter, which is convenient for users to analyze the correlation of the fermentation process. And it can display any curve of different fermentation batches at the same time, which is convenient for comparison and analysis, so as to help users get the appropriate control point, and achieve the purpose of one-step amplification of pilot test. In addition, it also supports direct feedback control with automatic online sampling analyzer or biochemical analyzer through standard communication protocols to achieve online control of substrate concentration such as glucose.
BIOTECH series of supporting control software provided by Wenzhou Jinbang Light Ind Machinery Co., Ltd. is a special software for fermentation process detection with independent intellectual property rights. It performs parameter correlation analysis based on cell metabolism logistics detection and control theory, and is an ideal software for multi-scale research of microbial fermentation process optimization and amplification.
The fermentation parameters were monitored in real time and the fermentation process was controlled stably.
Real-time storage of fermentation sampling values, fermentation curve, data report.
Convenient batch sampling, curve, data analysis function.
Timely alarm system, flexible alarm boundary value setting.
Query all alarm information within the time period.
Open internal control parameter Settings.
Sequence control and linkage control of multiple measurement and control parameters.
We have a complete processing system and quality control system, from the source to ensure the quality reliability of the price of nonstandard parts
We have a complete product series, and constantly optimize and improve on the basis of the original products
We set up after-sales service points in major regions of the country to make after-sales faster
Experienced in the supply of industrial tank equipment.
Familiar Pharmaceutical, food, and chemical industries processing projects
Strong customization and project coordination ability
Professional communication and fast response
Explosion-proof design
PLC automatic control system
CIP cleaning system
Vacuum or pressure vessel design
(steam, purified water, circulating water, chilled water, compressed air, nitrogen, vacuum, heating, etc.)
We can supply individual equipment or a complete turnkey extraction solution.
We provide complete technical support for extraction projects, including:
Process consultation and equipment selection
Process flow design and layout support
Equipment manufacturing and factory testing
Installation and commissioning guidance
Operator training and after-sales service
Export standard wooden case or steel frame
Suitable for sea and land transportation
Delivery terms: EXW / FOB / CIF
Process flow suggestion
Technical proposal
Budget estimation
Turnkey project solution